What is Plaster Mortar?
Plaster mortar, also known as skim coat mortar or thin-coat mortar, is a cement-based mixture used to eliminate irregularities and create a uniform surface on walls or floors. The thickness of plaster mortar is typically 1/8 inch (3 mm) or less. It is commonly used to prepare surfaces for tiling or as a finish coat on existing concrete or masonry surfaces. Plaster mortar consists of a blend of Portland cement, fine sand, and water-retaining agents, designed to adhere well to various surfaces, including concrete, brick, and wood. It provides a strong, durable, and moisture-resistant surface that can be painted or tiled once cured.
What is a Plaster Mortar Production Line?
A plaster mortar production line is a manufacturing process designed to produce mortar used for smoothing or leveling surfaces. This equipment is also known as a plaster mortar mixing line, plaster mortar mixing equipment, plaster mortar mixer, or plaster mortar manufacturing machine.
Main Components of Plaster Mortar Production Equipment
A plaster mortar manufacturing plant typically includes equipment for mixing, conveying, and packaging the finished product. Let’s explore the main components of a plaster mortar production line:
Cement Silo
A mobile silo, also known as a mortar backpack silo, is used for storing the finished mortar produced by the dry mortar plant. The silo is equipped with a wet mixer at the bottom and is placed at the construction site. It includes features like a weighing display and GPS positioning for easy management by dispatch personnel.
Automatic Batching System
The automatic weighing and batching system can be divided into additive, reductive, continuous dynamic, and micro-element precision batching. By combining additive and reductive dosing, and considering the flow properties of raw materials as well as user speed and accuracy requirements, it provides the best solutions.
Mixing System
The mixing system primarily includes the plaster mortar mixer. You can choose between a double-shaft paddle plaster mortar mixer or a ribbon plaster mortar mixer.
Valve Bag Filling Machine
The valve bag filling machine injects powder into self-sealing bags through a nozzle (a circular tube with a diameter of 60mm). These bags seal themselves without the need for additional sealing, greatly improving efficiency. The filling machines are categorized based on the powder pushing method, including impeller valve bag fillers, pneumatic valve bag fillers, and screw pushing valve bag fillers, selected based on the product being manufactured.
Dust Removal System
In a dry mix production line, we recommend using “multi-point dust removal,” installing micro-pulse dust collectors at the raw material feeding port, mixer vent, and on top of each silo. This layout design ensures a cleaner production line, higher dust removal efficiency, and lower energy consumption.
Control System
The entire production process is controlled by a control system, which monitors and adjusts various systems to ensure the accuracy and efficiency of the production process.
Sand Dryer
The sand dryer, also known as a three-pass rotary dryer or three-cylinder dryer, is an improved energy-efficient product based on a single-tube rotary dryer.
Plaster Mortar Production Line Manufacturers
As a reliable and experienced manufacturer of plaster mortar mixing equipment, we are committed to providing our customers with high-quality products at the most competitive prices on the market. Our plaster mortar production lines utilize advanced technology and state-of-the-art equipment to ensure our customers receive the best products.
Our professional team is always ready to assist you with any questions or concerns and guarantee to provide the best solutions to meet your needs.
In summary, if you are looking for a reliable, experienced, high-quality, and affordable plaster mortar production line manufacturer, look no further. Our Xingmu team is dedicated to providing you with the best products and services, ensuring all your needs and requirements are met.
