What is Wall putty mixing plant？
Wall putty mixing plant is a plant that produces various kinds of wall putty products, it can produce interior wall putty, exterior wall putty, water-resistant wall putty, common wall putty, , gypsum adhesive,tile adhesive, and other building and decoration materials.
How to choose between different Wall putty mixing plant?
We are professional Wall putty mixing plant supplier and Wall putty mixing plant manufacturer.
Choose different types of Wall putty mixing plant according to your output, because some wall putty products do not allow cross-contamination, such as calcium hydroxide and HPMC mixing, single can not be mixed with CMC, exterior putty and interior putty can not be used with the same set of equipment, (residual product quality for the quality of the product is a serious error) we recommend you to use fully automatic units to produce large output of the formula, and some small batch of products, such as: plaster, adhesive, fast sticking powder, plugging agent, and so on, we recommend you to use fully automated unit to produce large output formula. We recommend you to use the fully automatic unit to produce the large output formula, and some small batch products such as plaster, fast sticking powder, plugging agent, use the simpler mini-type equipment to produce, and each unit produces one kind of formula, to avoid the cross contamination.
wall putty mixing plant （laddered +Waiting hopper）
Wall Putty Manufacturing Machine， Wall Putty Manufacturing Plant ，wall putty making machine ，dry mix mortar plant ，Tile Adhesive Manufacturing Plant：The unit adopts a stepped layout and includes: raw material silo, bucket elevator, Waiting hopper， double-shaft mixer, weighing and batching system, automatic control system, screw conveyor, pulse dust collector, valve bag filling machine , and automatic post palletizer
Xingmu Machinery Company not only produces wall putty equipment, wall putty production line, dry mortar equipment, dry mortar production line, gypsum adhesive equipment, such as a variety of building materials production equipment, and at the same time to provide all kinds of wall putty, mortar, thermal insulation mortar,Tile Adhesive mortar , gypsum-based adhesive, gypsum mortar and so on the product formula guide.
Xingmu machinery company website within the formula of various types of building materials, technical process, made a specific description, while providing a variety of chemical auxiliary materials, technical analysis, additive amount of guidance.
Equipment Introduction:
Wall Putty Manufacturing Machine : adopts stepped layout, Calcium hydroxide silo,calcium carbonate silo, screw conveyor, automatic batching system, U-shaped screw conveyor, bucket conveyor, Waiting hopper，Dual Axis Gravity Free Mixer or horizontal ribbon mixer , buffer hopper,,valve bag filling machine。
Unit Features:
Wall putty manufacturing machine, dry mortar plant: semi-stepped layout, compared with the typical stepped unit, in order to reduce the height of the unit, the metering scale is arranged on the ground, and then through the bucket elevator, it is elevated to the waiting hopper above the mixer, the finished product buffer hopper is installed below the mixer, and the valve bag filler machines is installed below the finished product buffer hopper, the height of this unit is about 9-10 meters.
Scope of application:
Suitable for all types of wall putty,,Tile Adhesive mortar, Self-levelling screeds, cement-based mortar, gypsum plaster, gypsum adhesive, gypsum-based adhesive, lime cement mortar, and other dry powder building materials.
Equipment list (Total power: 55KW):
| Equipment Name | Mode | Quantity | Power (kw) | Details |
|---|---|---|---|---|
| Silo | 50m³ | 2 | Total height 10 meters, discharge port 1.5 meters | |
| Level sensor | 4 | Display the position of raw materials in the silo | ||
| screw conveyor | Φ219 | 2 | 11 | Responsible for batching Material level sensor |
| Manual valve | 3 | Connect silo and screw conveyor | ||
| Weighing hopper | 2m³ | 1 | Measuring 2 kinds of raw materials | |
| Additive weighing hopper | 0.5m³ | 1 | Measuring 1 kind of additive compound | |
| Additive hopper | 1.0m³ | 1 | Storage of additive compound | |
| Pneumatic valve | 2 | Installed in the metering hopper and additive hopper, after metering, unloaded to the U-shaped screw conveyor | ||
| U-shaped screw conveyor | 1 | 4 | Push the measured raw materials to the bucket conveyor | |
| Bucket elevator | DTG5032 | 1 | 5.5 | The metered raw materials are transported to the mixer |
Waiting hopper | 2m³ | 1 | Temporary storage of finished raw materials before unloading into the mixer | |
| Dual Axis Gravity Free Mixer | 2m³ | 1 | 18.5 | 1.2m³ per mix |
| Buffer hopper | 3.5m³ | 1 | Installed below the mixer, connected to the packaging machine below | |
| valve bag filler | 2 | 6 | The working capacity of a single packaging machine is 10T/H | |
| PLC control system | 1 | |||
| Automatic post palletize | 1 | 7 | ||
| Air compressor | 1 | 1 | 11 | Air supply: pneumatic valve, packaging machine, palletizing machine |
| Central control roo | 1 | Aluminum alloy construction | ||
| Working platform | Prefabricated in factory, assembled on site |
The difference between having a waiting hopper and not having :
The batched materials are lifted to the mixer. In this design, the conveying speed of the bucket elevator is the key. The height of this unit is about 6 meters. If a waiting hopper is installed, the height needs to be about 9 meters.
The batched materials are lifted to thewaiting hopper above the mixer, and thebatched materials are waiting to beunloaded into the mixer. This design speedsup the production of the unit, and the modelof the bucket elevator can be appropriatelyreduced.When the mixing time is set to 90.120 seconds, the production efficiency ofthis unit is higher than that of the unitwithout a waiting bucket.
The dosed material is lifted to the waiting hopper above the mixer, and the dosed raw material waits above the mixer to be unloaded into the mixer. This design speeds up the output of the unit, and the model of the bucket elevator can be appropriately reduced. When the mixing time is set at 90-120 seconds, the productivity of this type of unit is higher than that of the unit without waiting hopper.
Unit capacity introduction:
Wall putty and dry mortar unit, ( laddered+ waiting hopper) according to the mixer size model distinction, respectively, 2m³, 3m³, 4m³, 6m³, in general the mixing time of the Dual Axis Gravity Free Mixer in accordance with the 120 seconds, was elected to use a different model of the mixer, screw conveyor, bucket elevator, dosing weighing hopper, and so on also follow the changes.
Mixer Model | Output/H | Total Power | Number of packaging machines |
|---|---|---|---|
| 2m³ | 12-18 | 55kw | 2 |
| 3m³ | 15-25 | 60kw | 2-3 |
| 4m³ | 35-40 | 70kw | 4 |
| 6m³ | 45-60 | 80kw | 4-5 |
Design elements:
1, silo： according to the customer’s formula, output requirements, choose the number and volume of silo, install dust removal devices, material level device, display the location of raw materials in the silo, or install load cells to display the weight of raw materials. Cement, gypsum powder, and other raw materials, if you use bulk transportation trucks + vehicle pneumatic conveying, silo design dust spraying pipe, raw materials through the vehicle pneumatic conveying, transported to the silo, do not set up bucket conveyor.
2.Bucket elevator: dry sand, heavy calcium carbonate, calcium hydroxide, etc., (no vehicle-mounted pneumatic conveying device transportation of raw materials), the use of NE type bucket elevator, or DTG type bucket elevator, the raw materials will be vertically lifted to the silo, the installation of 2-position distributor or 3-position distributor, the use of a bucket elevator to transport raw materials to different silo.
3, Screw conveyor, according to the production speed, select the diameter and power of the screw conveyor. Usually it is designed as Φ219mm or Φ273mm.
4, Weighing hopper, installed with precision load cell, pneumatic discharge valve, pneumatic arch breaker + mechanical vibration arch breaker to prevent raw materials from staying in the hopper. In order to increase the batching speed, 2 or 3 weighing hoppers can be set up at the same time.
5, mixer：Dual Axis Gravity Free Mixer using special hardened gear reducer, two spindles running in the opposite direction, the two spindles on the paddle cross area, and the paddle with an angle, the raw materials in the mixer can be reciprocating movement, the raw materials in the cross area of the paddle shear and throw, the formation of non-gravity drop state, high mixing efficiency, uniformity is good. Mixing time is generally set at 90-120 seconds.
6, valve bag fillers： packaging machine according to the principle of discharge can be divided into (impeller principle or air-floating principle) Various types of dry mortar Because the formula contains dry sand, in order to reduce the wear and tear of the machine and speed up the discharge speed, we recommend the use of air-floating packaging machine, if it is a wall putty products we recommend the use of impeller type packaging machine. According to the form of valve mouth bag, it is divided into inner valve mouth bag and outer valve mouth bag, generally in the cement industry use inner valve mouth bag, (no need to seal again after the end of filling) In some areas, wall putty and dry mortar need to use the outer valve mouth bag, then choose ultrasonic heat sealing packaging machine.
7, PLC control system, detecting the position of raw materials in the silo, controlling the flow direction of the distributor, dust collector, bucket conveyor, starting and stopping, automatic dosage setting of the weighing hopper, setting the working time of the mixer, unloading door control, buffer hopper position of the finished product material, the program of each logic point can be adjusted. 50 kinds of formula editing, each logic point feedback, production record storage, printing, can be fully automatic, semi-automatic, manual, three modes of operation, the working state in the screen dynamic display.
