What products can be made with Wall Putty Making Machine?
Wall Putty Making Machine can produce, interior wall putty, exterior wall putty,Tile Adhesive mortar,self-levelling mortar,heavy gypsum mortar,light gypsum mortar.
What is Wall Putty Making Machine ?
Wall Putty Making Machine is mainly composed of bucket elevator ,gravity-free mixer, Storage Silo, weighing and batching system,hopper and Valve bag filling machine.
How to use Wall Putty Making Machine?
The silos store raw materials such as cement, heavy calcium, light calcium carbonate, dry sand, etc. —–Automatic batching system —–U-type screw conveyor—bucket conveyor —–Mixer—finished product hopper —-Packaging machine. The auxiliary equipment also includes dust collector, air pump, plc control system and so on.
wall putty making machine（Mini step-wise ）
Wall Putty Manufacturing Machine， Wall Putty Manufacturing Plant ，wall putty powder making machine dry mix mortar plant ，Tile Adhesive Manufacturing Plant：The unit adopts a stepped layout and includes: raw material silo, bucket elevator, double-shaft mixer, weighing and batching system, automatic control system, screw conveyor, pulse dust collector, valve bag filling machine , and automatic post palletizer.
Equipment Introduction:
Wall Putty Manufacturing Machine : adopts stepped layout, Calcium hydroxide silo,calcium carbonate silo, screw conveyor, automatic batching system, U-shaped screw conveyor, bucket conveyor, Dual Axis Gravity Free Mixer or horizontal ribbon mixer , buffer hopper,,valve bag filling machine。
Characteristics of stepped unit :
Wall putty making machine, dry mix mortar plant: semi-step layout, compared with the typical step unit, in order to reduce the height of the unit, the metering scale is arranged on the ground, and then lifted to the mixer through the bucket conveyor, and the valve bag fillers machine is installed in the finished product buffer hopper just below the unit, and the unit height is about 6-7 meters.
Scope of application:
Suitable for all types of wall putty, tile bonding mortar, cement-based mortar, gypsum plaster, gypsum adhesive, gypsum-based adhesive, lime cement mortar, and other dry powder building materials.
Features Tips:
| Equipment Name | Mode | Quantity | Power (kw) | Details |
|---|---|---|---|---|
| Silo | 50m³ | 2 | Total height 10 meters, discharge port 1.5 meters | |
| Level sensor | 4 | Display the position of raw materials in the silo | ||
| screw conveyor | Φ219 | 2 | 11 | Responsible for batching Material level sensor |
| Manual valve | 3 | Connect silo and screw conveyor | ||
| Weighing hopper | 2m³ | 1 | Measuring 2 kinds of raw materials | |
| Additive weighing hopper | 0.5m³ | 1 | Measuring 1 kind of additive compound | |
| Additive hopper | 1.0m³ | 1 | Storage of additive compound | |
| Pneumatic valve | 2 | Installed in the metering hopper and additive hopper, after metering, unloaded to the U-shaped screw conveyor | ||
| U-shaped screw conveyor | 1 | 4 | Push the measured raw materials to the bucket conveyor | |
| Bucket elevator | DTG5032 | 1 | 5.5 | The metered raw materials are transported to the mixer |
| Dual Axis Gravity Free Mixer | 2m³ | 1 | 18.5 | 1.2m³ per mix |
| Buffer hopper | 3.5m³ | 1 | Installed below the mixer, connected to the packaging machine below | |
| valve bag filler | 2 | 6 | The working capacity of a single packaging machine is 10T/H | |
| PLC control system | 1 | |||
| Automatic post palletize | 1 | 7 | ||
| Air compressor | 1 | 1 | 11 | Air supply: pneumatic valve, packaging machine, palletizing machine |
| Central control roo | 1 | Aluminum alloy construction | ||
Working platform | Prefabricated in factory, assembled on site |
Because the typical smooth flow ladder design has been changed to a semi-ladder design, the dosed material needs to be lifted to the mixer again by the DTG taped bucket elevator, and it takes some time to lift the material, unlike the typical ladder type, where the metering and dosing bins are arranged above the mixer, so that the material can be discharged to the mixer quickly.
Introduction to unit capacity:
Mini-stepped unit, according to the mixer size model distinction, mixer models were 2m³, 3m³, 4m³, 6m³, in general the mixing time of the Dual Axis Gravity Free Mixer in accordance with the 120 seconds, the unit selects a different type of mixer, screw conveyor, bucket elevator, dosage weighing hopper, and so on also follow the changes.
Mixer Model | Output/H | Total Power | Number of packaging machines |
|---|---|---|---|
| 2m³ | 10-15 | 55kw | 2 |
| 3m³ | 15-20 | 60kw | 2-3 |
| 4m³ | 30-35 | 70kw | 4 |
| 6m³ | 40-50 | 80kw | 4-5 |
Design elements:
- Silos: Select the number and volume of silos according to the customer’s formula and production requirements, install dust removal devices, Level sensor, display the position of raw materials in the silos, or install weighing sensors to display the weight of raw materials. For raw materials such as cement and gypsum powder, ,if bulk transport vehicles + vehicle-mounted pneumatic conveying are used, the silos are designed with ash spraying pipes, and the raw materials are transported to the silos by vehicle-mounted pneumatic conveying, and bucket conveyors are no longer required.
- Bucket conveyors: dry sand, heavy calcium carbonate, calcium hydroxide, etc. (raw materials that are not transported by vehicle-mounted pneumatic conveying devices), use NE series bucket conveyors or DTG series bucket conveyors to lift the raw materials vertically to the silos, install 2-position distributors or 3-position distributors, and use one bucket conveyor to transport raw materials to different silos.
- Screw conveyors: match the diameter and power of the screw conveyors according to the production speed. Usually designed as Φ219mm or Φ273mm
- Weighing bucket, install precision weighing sensor, pneumatic unloading valve, pneumatic arch breaking + mechanical vibration arch breaking device to prevent raw materials from remaining in the bucket. To increase the batching speed, 2 or 3 weighing buckets can be set at the same time.
- Mixer,Dual Axis Gravity Free Mixeruses a special hard-toothed reducer. The two main shafts run in opposite directions. The blades on the two main shafts have an intersection area, and the blades are angled. The raw materials can reciprocate in the mixer. The raw materials are sheared and scattered in the intersection area of the blades, forming a zero-gravity falling state, with high mixing efficiency and good uniformity. The mixing time is generally set to 90-120 seconds.
- Self-sealing packaging machine, you can choose (impeller principle or air flotation principle) for products containing dry sand, it is recommended to use air flotation, according to the form of valve port packaging bag, you can also choose ultrasonic heat sealing packaging machine.
- PLC control system, detect the position of raw materials in the silo, control the flow direction of the distributor, dust collector, bucket conveyor, start and stop, automatic batching setting of the weighing hopper, setting of the working time of the mixer, discharge door control, position of finished materials in the buffer hopper, and the program of each logic point can be adjusted. 50 kinds of recipe editing, feedback of each logic point, production record storage, printing, can be fully automatic, semi-automatic, manual, three modes of operation, working status is dynamically displayed on the screen.
