Recipe Guidance

Tile Bonding Mortar, Or Ceramic Tile Binder

Tile bonding mortar, also known as ceramic tile adhesive, is a versatile, polymer-reinforced, cement-based dry mix that offers excellent flexibility, bonding strength, and resistance to sagging. In this guide, we’ll explore the composition, benefits, and applications of tile bonding mortar, as well as how it compares to traditional cement mortar.

What is Tile Bonding Mortar?

Tile bonding mortar is a pre-mixed, flexible adhesive made from cement, quartz sand, polymer binder, and various additives. It is designed to enhance bonding and tensile strength while preventing cavitation. This adhesive is easy to use, requiring only the addition of water, making it efficient and convenient for a variety of construction applications.

tile bonding mortar
tile bonding mortar

 

Tile Bonding Mortar vs. Cement Mortar

As construction materials evolve, traditional cement mortar is no longer sufficient for modern tile installations. Here’s a comparison:

1. Strength and Adhesion

  • Tile Bonding Mortar: Provides superior adhesive strength, especially for tiles with low water absorption rates. It ensures a durable bond and prevents tiles from falling off over time.
  • Cement Mortar: Lacks the necessary adhesive strength for modern tiles, leading to potential issues such as tile detachment, particularly on building facades.

2. Application and Training

  • Tile Bonding Mortar: Easy to apply with minimal training, requiring only 1-2 days of instruction.
  • Cement Mortar: Requires precise mixing ratios and extensive experience, making the application process more complex and error-prone.

3. Material Efficiency

  • Tile Bonding Mortar: Applied at a thickness of 3-5 mm, reducing material usage and increasing usable space.
  • Cement Mortar: Requires a thickness of 10-20 mm, leading to higher material costs and reduced space efficiency.

4. Transportation and Storage

  • Tile Bonding Mortar: Single transportation required; can be stored indoors.
  • Cement Mortar: Requires separate transportation for cement and sand; storage conditions are more demanding due to the need for waterproofing and protection.
Tile binder
Tile binder

 

Advantages of Tile Bonding Mortar

1. Enhanced Durability

Tile bonding mortar contains specialized additives that improve its flexibility and water retention, making it more durable and long-lasting compared to traditional cement mortar.

2. Better Construction Efficiency

The streamlined application process of tile bonding mortar allows for faster tile installation, covering up to 20 square meters per day, compared to 8 square meters using cement mortar.

3. Environmental Impact

Tile bonding mortar reduces air pollution and waste on construction sites. It requires less sand, which is pre-washed and sieved, ensuring cleaner, healthier work environments.

Practical Considerations

When using tile bonding mortar, ensure the substrate is level within a 4 mm tolerance. Unlike traditional cement mortar, which tolerates larger errors, tile bonding mortar requires precision for optimal performance.

Conclusion

The shift from traditional cement mortar to tile bonding mortar represents a significant advancement in construction technology. By adopting modern materials and techniques, construction professionals can achieve better results, ensure long-lasting installations, and enhance overall project efficiency.

tile binder
tile binder

 

 

Ceramic Tile Adhesive Formula

Material Description Weight (kg)
Cement Standard #425 400
Sand Fineness: 30-120 mesh 550
Calcium Carbonate Fineness: 100-120 mesh 50
PVA-2488 Polyvinyl Alcohol Powder 6-10
HPMC Hydroxypropyl Methyl Cellulose 2
HPS Hydroxypropyl Starch Ether 1

Dispersible latex powder is more expensive, but with good effect; while resin adhesive powder can be effective, but with less anti-aging ability and lower price. For different formulations, we have rich experience and technology.

 

Xingmu Machinery Tile Mortar Production Lines

Xingmu Machinery Company offers a range of tile mortar production lines, from simple setups to fully automated systems. Our equipment includes screw conveyor, mortar mixers, packaging machines, dust removal systems, and more, ensuring efficient and high-quality tile mortar production.

How to choose a suitable wall putty machine manufacturing plant?

Check the production experience of the manufacturer, whether it has rich experience in manufacturing and installing Wall Putty Making Machine .

After 25 years of steady development, Xingmu Machinery Company has become a strong Wall Putty Making Machine manufacturer.

Do you have experience in exporting Wall Putty Manufacturing Machine?

A Wall Putty Making Machine familiar with your market can help you save even more.

Xingmu wall putty mixing plant is exported to more than 100 countries and regions, and professional engineers can come to your country to install machines and train workers.

The application field of Wall Putty Manufacturing Machine is vast and has been well received by customers.

Do you have any case of Wall Putty Making Machine ?

Xingmu company has 25 years of history, there are more than 5000 successful cases, each case is unique, if you need Xingmu can point you in the right direction, tailor-made production programme.

Are there any wearing parts in the Wall Putty Making Machine ?

valve bag filling machine will have part of the wearing parts, we have prepared for you at the time of delivery, and free of charge to you, the later parts provided by us in accordance with the cost price to provide you with!

Is your company a physical manufacturer?

Xingmu Machinery Company is an entity factory producing wall putty equipment with professional design team and 25 years of development history.

We are the Wall Putty Manufacturing Plant manufacturer,Wall Putty Manufacturing Plant supplier,Wall Putty Manufacturing Machine manufacturer,Wall Putty Manufacturing Machine supplier,dry mix plant manufacturer,dry mix plant supplier.

What are the components of a wall putty machine?

1 :Screw conveyor

Screw conveyor

 

According to the output to determine the screw conveyor type, screw conveyor is the most common conveying and dosing equipment.

2 :Bucket Elevator

Bucket Elevator

 

 

According to the use of different types, such as to the raw material silo lifting and conveying raw materials, the use of NE series chain bucket elevator, in the production of the unit, to the platform above the mixer matseries of belt bucket elevator.

3 :Silos

Silos

 

Storage of cement, calcium bicarbonate, calcium hydroxide, gypsum powder, and other major raw materials, according to the output and site layout, choose different capacity silos.

4 :Automatic Batching System

Automatic batching system

 

According to the complexity of the wall putty mixing plant, the process requirements of each link, customised plc control system, weighing and batching and a full set of equipment control collection together.

5 :Wall Putty Mixer

 

According to the output to choose different types and capacity, such as; Dual Axis Gravity Free Mixer,Ribbon blender, capacity difference: 2m³

3m³4m³6m³.

6 :Valve Bag Filling Machine

 

 

 

 

According to the discharging principle of the packaging machine, it is divided into 1 air flotation packaging machine + ultrasonic sealing 2 impeller packaging machine + ultrasonic sealing

7 :pulse Jet Dust Collectors

pulse jet dust collectors

 

Installation of different types of pulse dust collectors in mixers and silos, packaging machines, etc., based on the principle of proximity to the dust.

How to produce wall putty?

Heavy calcium carbonate (calcium carbonate), calcium hydroxide , talcum powder,

cellulose ether (HPMC), ordinary wall putty using sodium carboxymethyl cellulose (CMC)  redospersoble polymer powder (VAE) ,Our company website, about the recipe guide page provides a variety of wall putty formula, please read carefully, do not understand the place you can always contact our company, WhatsApp:8613784340966

How many types of wall putty are there?

Internal wall putty, internal wall ordinary putty, internal wall water-resistant putty, external wall putty, external wall flexible putty, etc.

What are the main ingredients of wall putty?

Heavy calcium carbonate (calcium carbonate), calcium hydroxide , talcum powder,

cellulose ether (HPMC), ordinary wall putty using sodium carboxymethyl cellulose (CMC)  redospersoble polymer powder (VAE),polyvinyl alcohol glue powder (model 2488), of which calcium hydroxide mainly has the role of strength, at the same time with water resistance, heavy carbon broken calcium as the main filler, cellulose ether has a water-retaining and thickening effect, latex powder to improve the toughness and construction of plasticity.

What kind of machinery should I use in a mini putty mixing plant?

What kind of machinery should I use in a mini putty mixing plant?

If you produce water-resistant wall putty, common wall putty, exterior wall putty, plaster bonding agent, etc., we recommend using mini unit, you can buy several sets of equipment at the same time to produce different wall putty products, avoiding raw material residuals that cause unstable quality.

We manufacture and sell wall putty machine and dry mortar machine

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