Dry Mix Mortar Plant, Engineering Cases

Special mortar production line & Special mortar mixing plant

The unit is equipped with multiple mixing systems side by side with calcium hydroxide silos, calcium carbonate silos, white cement silos, bucket conveyor, screw conveyor, automatic batching system, additives automatic batching system, dence phase conveyor, plough shear mixer, buffer hopper, self sealing bag filler, robotic palletizer, and automation control room.

Special mortar production line & Special mortar mixing plant
Special mortar production line & Special mortar mixing plant

Introduction to Hybrid Systems

In the production of dry powder building materials, common mixing systems include plow knife mixers and thick phase conveyors. These mixing systems can effectively mix various raw materials to ensure the quality of the product.
Different mixing systems have different functions. For example, plough mixers are capable of mixing large quantities of raw materials quickly and evenly, while thick-phase conveyors are good at conveying high-density materials under low-pressure conditions.

 

Calcium hydroxide silos

Calcium hydroxide is widely used in construction materials, mainly for the production of mortar and grout. It has good bonding and antibacterial properties.
Calcium hydroxide silo is specially used for storing and supplying calcium hydroxide, and the design needs to consider moisture-proof and anti-caking to ensure the stability of the material.

 

Calcium Carbonate Silos

Calcium carbonate is a commonly used filler in construction materials, with the effect of improving the strength and durability of materials.
Calcium carbonate silos need to have good sealing performance to prevent the material from moisture. In addition, the inner wall of the silo needs to be smooth to prevent material adhesion.

 

White Cement Silo

White cement is widely used in architectural decoration and artwork production due to its white color, high strength and corrosion resistance.
White cement silos not only need to store large quantities of white cement, but also need to have the function of preventing deterioration of cement and moisture.

 

Bucket Conveyor

Bucket conveyor lifts materials from low to high place through a series of buckets fixed on chains or belts to realize vertical conveying of materials.
Bucket conveyor is commonly used for conveying powdery and granular materials, which is widely used in the material conveying link in the production of building materials.

 

Screw Conveyor

Screw conveyor utilizes rotating screw blades to push materials forward, and is suitable for conveying powdery and granular materials horizontally or at a small inclination angle.
Screw conveyors are commonly used to convey cement, sand and other materials in the production of dry powder building materials.

 

Automatic Batching System

Automatic batching system can accurately mix all kinds of raw materials in proportion according to the preset formula to ensure the consistency of product quality.
Automatic batching system greatly improves the production efficiency and reduces the error of manual operation, it is an indispensable equipment in the production of modern building materials.

 

Automatic batching system for additives

Additives play a key role in construction materials, and can improve the performance of materials, such as improving strength and extending solidification time.
Automatic additive dosage system can precisely control the amount of various additives to ensure the stable quality of each batch of products.

 

Thickened Phase Conveyor

Thick phase conveyor is a kind of equipment for conveying high-density materials at low speed and low pressure, which is suitable for long-distance conveying of powdery and granular materials.
The thick phase conveyor excels in production environments that require long-distance, high-density material conveying, and is commonly used for conveying materials such as cement and lime.

 

Plow Blade Mixer

Plow Blade Mixer is characterized by high mixing efficiency and good mixing uniformity, and is suitable for mass production environments.
Plow knife mixer is commonly used to mix cement, gypsum and other dry powder materials, is an important equipment in the production line of building materials.

 

Buffer hopper

The buffer hopper is used to temporarily store and buffer the flow of materials to ensure the continuous and stable operation of the production line.
The design of buffer hopper needs to consider the characteristics of materials to ensure smooth flow of materials and avoid blockage.

 

Self-Sealing Bag Filler

Self-sealing bag fillers are used to accurately fill materials into self-sealing bags with easy operation and fast packing speed.
Self-sealing bag fillers are widely used in the packaging of dry powder construction materials, improving packaging efficiency and product convenience.

 

Robot Palletizer

Robot palletizer can automatically complete the stacking of materials, saving labor and improving production efficiency.
Robot palletizers perform particularly well in high-volume production, significantly increasing the level of automation and productivity of production lines.

 

Automation control room

The automation control room is the command center of the entire production line, responsible for monitoring and regulating the operating status of each piece of equipment.
Through the automation control system, real-time monitoring and adjustment of the whole production process can be realized, which greatly improves the production efficiency and product quality.

 

Application Fields

It is widely used in the production of many kinds of dry powder building materials, such as gypsum-based adhesive, adhesive for ceramic bricks, lime-cement mortars, gypsum-based adhesive for building materials, and other adhesives. cement mortars, gypsum-based adhesive, cement-based plasters and screeds, gypsum plaster, self-leveling screeds, gypsum jointing mixture, additives for concrete, fast-scaling plasters and screeds, and other dry powder building materials. additives for concrete, fast-setting cement and so on.

Special mortar production line & Special mortar mixing plant
Special mortar production line & Special mortar mixing plant
Special mortar production line & Special mortar mixing plant
Special mortar production line & Special mortar mixing plant

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