A dry mortar mixing plant is an important production machine for producing dry mortar, and its performance and service life directly affect the efficiency and quality of dry mortar production. Regular cleaning and maintenance can not only ensure the normal operation of the equipment, but also extend the service life of the equipment and reduce the failure rate. In this article, we will introduce the cleaning and maintenance methods of dry mortar mixing plant in detail to help you keep your equipment in the best condition.
Importance of Cleaning
Maintaining productivity
Dry mortar mixing plant is prone to accumulate mortar residue and dust on the mixer, conveyor belt and other parts during long-term use. These impurities, if not cleaned in time, can affect the normal operation of the equipment and reduce productivity.
Ensure mortar quality
Residual mortar and impurities can affect the proportioning and quality of new mortar. Regular cleaning can ensure that the quality of dry mortar is stable and meets the high standard requirements of the project.
Prevent equipment failure
Regular cleaning of equipment identifies potential problems and prevents equipment failures due to the accumulation of impurities, thus reducing downtime and maintenance costs.
Main cleaning areas and methods
Mixer Cleaning
Daily Cleaning
At the end of each day’s production, the inside of the mixer and the blades should be cleaned to prevent mortar residue from curing. A high-pressure water jet can be used for rinsing to ensure that all parts are clean and free of residue.
Regular Inspection
Conduct a thorough inspection once a week to ensure that there are no damaged or worn parts inside the mixer. If problems are found, they should be replaced or repaired promptly.
Belt Conveyor Cleaning
Daily Cleaning
After each use, the belt should be cleaned of mortar residue and dust to prevent slippage and wear on the belt. Brushes or air compressors can be used for cleaning.
Regular Maintenance
Check the belt tension and wear once a month and adjust or replace if necessary. Keep the belt conveyor in normal operation.
Cement silo cleaning
Prevent caking
Regularly inspect the inside of the cement silo to prevent cement from caking. Caking can be loosened and cleaned by tapping or vibrating equipment.
Ventilation system
Ensure that the ventilation system of the cement silo is smooth to prevent dust accumulation. Replace filters regularly to maintain good ventilation.
Pipe and valve cleaning
Regular cleaning
Thoroughly clean the pipes and valves once a month to prevent clogging by residual mortar. Special cleaning agents and water can be used for flushing.
Checking sealing
Regularly check the sealing of valves and pipes to prevent leakage. If the seal is found to be deteriorated or damaged, it should be replaced promptly.
Importance of maintenance
Regular lubrication
Each moving part should be lubricated regularly to prevent wear and tear and malfunction caused by friction. Select the appropriate lubricant and lubrication period according to the equipment operating instructions.
Electrical System Maintenance
Regularly check the wiring and connectors of the electrical system to ensure that there is no looseness or deterioration. Conduct a comprehensive electrical inspection quarterly to prevent downtime due to electrical malfunctions.
Safety Inspection
Conduct monthly safety inspections, including equipment fasteners, guards and safety signs. Ensure safe operation of equipment to prevent accidents.
Conclusion
Regular cleaning and maintenance of dry mortar mixing plant is the key to ensure efficient operation and prolong the service life of the equipment. Through scientific cleaning and maintenance methods, the equipment failure rate can be reduced to ensure production efficiency and dry mortar quality. Regular inspection and timely handling of problems can effectively prevent equipment damage and safety accidents, thus ensuring the smooth progress of the project.
