Recipe Guidance

Lightweight Plaster Mortar

Lightweight Plaster Mortar: The Ideal Choice for Enhancing Building Quality and Efficiency

In the construction industry, lightweight plaster mortar has become a widely used wall plastering material. Not only does it reduce the overall weight of the building, but by adding lightweight materials such as perlite and expanded glass beads, it also provides additional soundproofing and thermal insulation properties. This article will introduce the features, production process, and application of lightweight plaster mortar in dry mortar production lines, helping you better understand the advantages and methods of using this material

What is Lightweight Plaster Mortar and Its Advantages

As the name suggests, lightweight plaster mortar is a mortar that incorporates lightweight materials (such as perlite or expanded glass beads) into the traditional mortar mix. These lightweight materials not only reduce the weight of the mortar but also improve the soundproofing and thermal insulation properties, optimizing the internal wall system of the building

Key Advantages:

1.Reduces the Overall Weight of the Building: Lightweight plaster mortar significantly reduces the weight of the wall, decreasing the load on the building’s foundation.
2.Increases Building Strength: By reducing weight, lightweight plaster mortar effectively enhances the strength standard of the building, ensuring the building’s safety.
3.Good Soundproofing and Thermal Insulation: Due to the addition of lightweight materials, the mortar has good soundproofing and thermal insulation properties, contributing to improved indoor comfort.
4.Prevents Bubbling and Cracking: Lightweight plaster mortar uses gypsum as the binding material, preventing the common issues of bubbling and cracking associated with cement mortars. Additionally, gypsum mortar is breathable and can regulate indoor humidity, providing a healthier living environment.

Lightweight plastering mortar
Lightweight plastering mortar

Production Process of Lightweight Plaster Mortar

In dry mortar production lines, lightweight plaster mortar can be produced using either traditional dry mortar production line or specialized thermal insulation mortar production line. The choice of production line depends on the type of lightweight material used and the requirements for mixing.

●Expanded Glass Beads Production Line: If using expanded glass beads to produce lightweight plaster mortar, we recommend using a drum mixer that avoids material damage. Expanded glass beads are highly lightweight, and using equipment that causes damage can negatively affect the quality of the mortar.
● Perlite Production Line: For producing perlite-based mortar, a traditional dry mortar production line can be used. Perlite is relatively stable during mixing, so more common production equipment can be used.

Formulation and Mixing Control for Lightweight Plaster Mortar

The formulation of lightweight plaster mortar must be strictly controlled, especially in terms of the timing and mixing time for the addition of lightweight materials. Any improper handling can affect the final properties of the mortar, leading to suboptimal results. Therefore, precise control of the formulation and mixing process is crucial to ensuring the quality of the mortar.

Gypsum:

Heavy calcium:

Perlite:

HPMC:   

Retarder

Our Advantages: Professional Mortar Production Line and Technical Support

As a professional manufacturer of mortar production lines, we have accumulated years of experience and expertise in the production of lightweight plaster mortar. We provide comprehensive equipment solutions, from traditional dry mortar production lines to thermal insulation mortar production lines and specialized mixing equipment, ensuring that you can efficiently and stably produce high-quality lightweight plaster mortar.

Our Advantages:

●Comprehensive Equipment Support: We provide high-quality dry mortar production lines, thermal insulation mortar production lines, and related equipment to meet various production needs.
●Technical Guidance: We offer free technical support and design solutions to ensure smooth operations in your production process.
●Unique Formulation Expertise: We have deep knowledge of various mortar products and are familiar with the formulations for different types of mortar, allowing us to offer customized production solutions.

Applications of Lightweight Plaster Mortar

It is widely used for internal wall plastering, particularly in construction projects that require reducing the weight of the walls. Not only does it improve the strength standard of the building, but it also enhances the thermal insulation and soundproofing properties, meeting modern construction demands for environmental friendliness and comfort.

Additionally, I is suitable for various renovation projects, especially those aimed at improving indoor air quality. Due to its excellent breathability, gypsum-based lightweight plaster mortar is particularly effective in regulating indoor humidity levels.

It is an ideal wall plastering material for modern buildings, offering lightness, thermal insulation, soundproofing, and crack resistance. By choosing the right production line, controlling the material addition time, and mixing time, you can ensure the quality of the mortar. As a professional manufacturer of dry mortar production lines, we provide complete equipment and technical support, helping you produce high-standard lightweight plaster mortar.
If you have any questions or needs regarding lightweight plaster mortar production lines, feel free to contact us. We will provide you with the most professional advice and services.

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