Components of the Wall Putty Manufacturing Plant
Multiple Mixing Systems
The Wall Putty Manufacturing Plant is equipped with multiple mixing systems, each with its own specific function and application. These mixing systems include twin shaft gravity mixers and horizontal belt mixers, which efficiently mix a wide range of raw materials to ensure consistent product quality.
Calcium Hydroxide Silos
Calcium Hydroxide Silos are used to store and transport calcium hydroxide, a common raw material for putty. Calcium Hydroxide is used in the manufacture of wall putty to enhance bonding and increase surface smoothness.
Calcium Carbonate Silos
Calcium Carbonate Silos are another important storage unit for Calcium Carbonate, which is one of the main filler materials for putty. It improves the abrasion resistance and strength of the putty, thus increasing the durability of the wall.
White Cement Silos
White Cement Silos store the white cement used in putty. The addition of white cement not only enhances the strength of the putty, but also provides better whiteness and aesthetics.
Bucket Conveyor
Bucket Conveyor is a highly efficient material conveying equipment that can transport different raw materials from one location to another, ensuring the continuity and efficiency of the whole production process.
Screw Conveyor
Screw conveyors are designed for horizontal or inclined conveying of bulk materials. Their compactness and reliability make them an important part of the wall putty manufacturing process.
Automatic Batching System
The Automatic Batching System ensures that the correct proportion of raw materials is used in each batch of putty through precise metering and automated control, thus improving productivity and product quality.
Additives Automatic Batching System
The Additives Automatic Batching System can accurately add various additives according to different putty formulas, so that the putty can have specific properties, such as fast drying, anti-cracking etc.
Dual Axis Gravity Free Mixer
Dual Axis Gravity Free Mixer adopts advanced mixing technology, which can evenly mix all kinds of raw materials in a short time and ensure the consistency of putty quality.
Horizontal Ribbon Mixer
The Horizontal Ribbon Mixer is widely used in the production of putty due to its unique design and efficient mixing capability.
Buffer Hopper
The buffer hopper is used to temporarily store the mixed putty to ensure the continuity and efficiency of the subsequent packaging process.
Valve Bag Fillers
Valve Bag Fillers are efficient packaging machines that quickly and accurately load putty into valve bags, reducing waste and packaging time.
Robotic Palletizer
The Robotic Palletizer neatly stacks the packed putty bags on pallets through automation technology, increasing the automation and productivity of the production line.
Automation Control Room
The Automation Control Room is the brain of the entire wall putty manufacturing plant, where the operating status of all equipment and production processes are monitored and controlled to ensure production stability and efficiency.
Manufacturing Process
The manufacturing process of wall putty consists of several steps, each of which is critical. First, the raw materials are accurately proportioned by an automatic dosing system and then mixed in a mixing system. The mixed putty is transported to the buffer hopper by bucket conveyor and screw conveyor, and finally packaged by valve pocket filler, and the packaged putty is stacked neatly by robot palletizer.
Technical Specifications
The technical specifications of each component are key to the efficient operation of a wall putty manufacturing plant. Below are the detailed specifications of some of the main components:
Twin Shaft Gravity Mixer: Mixing capacity of 1000 kg/batch and mixing time of 5 minutes.
Horizontal Belt Mixer: mixing capacity of 500 kg/batch, mixing time of 10 minutes.
Bucket conveyor: conveying capacity is 10 tons/hour.
Screw conveyor: conveying capacity is 5 tons/hour.
Automatic dosage system: accuracy ±0.1%.
Applications of Wall Putty Manufacturing Plant
The Wall Putty Manufacturing Plant has a wide range of applications in the construction industry. Whether it is a new building or a renovation project, high quality wall putty is required. Different types of wall putty can be customized to suit different construction needs, such as internal wall putty, external wall putty, water-resistant putty, and so on.
Benefits of Using a Large Wall Putty Manufacturing Plant
There are several significant benefits of using a Large Wall Putty Manufacturing Plant:
Efficiency and Productivity: Automated equipment and efficient mixing systems greatly increase production efficiency and productivity.
Quality Control and Consistency: Accurate automated batching systems and advanced mixing technology ensure consistent quality from batch to batch.
Cost Effectiveness: Automated production reduces labor costs while increasing productivity and product quality.
Conclusion
To summarize, wall putty manufacturing machines and plants play an important role in the modern construction industry. Through advanced automated equipment and scientific formulas, wall putty manufacturing plants can provide high-quality products to meet different construction needs. In the future, with the continuous progress of technology, wall putty manufacturing plant will usher in a broader development prospect.
