In the production of building insulation materials, efficient and accurate mixing equipment is the key to ensuring product quality. Insulation mortar production lines not only need to have the ability to mix a variety of lightweight materials, but also need to ensure that these materials are not damaged in the mixing process.
Basic structure of mortar production line
This production line adopts ladder structure, with drum mixer as the core, supplemented by water machine silo, screw conveyor, U-type screw conveyor, bucket conveyor, air-floating valve bag filling machine and pneumatic valve packing machine and other equipment.
Each piece of equipment on the production line has a specific function to ensure the efficiency, safety and integrity of the various lightweight insulation materials in the production process.
Drum Mixer
The drum mixer is the centerpiece of the production line and its main function is to evenly mix the various lightweight materials. The equipment is well designed to avoid damage to the materials during the mixing process.
The roller mixer adopts low-speed rotation during the mixing process, which ensures that lightweight materials such as polystyrene granules, glass beads and perlite are not damaged and retain their thermal insulation properties.
Water machine silos
The water machine silo is used to store and supply the water required in the production process to ensure the continuous operation of the production line.
Water machine silos are designed with moisture and pollution prevention requirements in mind to ensure that the water quality is clean and meets production needs.
Screw conveyor
Standard screw conveyor is used for conveying powdery and granular materials, through the rotation of the screw blades, the materials are uniformly conveyed to the specified position.
U-Shape Screw Conveyor
Compared with the standard screw conveyor, the U-type screw conveyor has larger conveying capacity and higher conveying efficiency, and is suitable for conveying large quantities of materials.
Bucket Conveyor
Bucket conveyor lifts materials from low to high place through a series of buckets fixed on chains or belts to realize vertical conveying of materials.
Bucket conveyor is commonly used for conveying powdery and granular materials, which is widely used in the material conveying link in the production of building materials.
Air Float Valve Bag Filler
Air bag filler is used to accurately fill the material into the air bag with easy operation and fast packing speed.
This filling machine not only improves the packing efficiency, but also ensures that the materials in the packing process are not contaminated and maintain their original performance.
Pneumatic Valve Packaging Machine
Pneumatic valve packaging machine can automatically complete the packaging of materials, saving labor and improving production efficiency.
Pneumatic valve packaging machine is excellent in mass production, can significantly improve the degree of automation and production efficiency of the production line.
Types of dry mortar
Polystyrene granule mortar
This kind of mortar is mainly used for building thermal insulation, with good thermal insulation effect and constructability.
Glass bead mortar
Glass beads mortar is lightweight and has excellent thermal insulation performance, suitable for various thermal insulation projects.
Perlite mortar
Perlite mortar is characterized by fireproofing, heat preservation and sound insulation, and is an important part of building insulation materials.
Advantages of production line
Efficient mixing effect
The drum mixer on the production line can mix all kinds of lightweight insulation materials efficiently and evenly to ensure the quality of the products.
Protection of lightweight materials
The design of the production line has fully considered the protection of lightweight materials to avoid damage to the materials during the mixing process.
Production of bonding mortar and anti-cracking mortar
Application of different lightweight insulation materials
We have extensive experience in the production of bonding and anti-cracking mortars for polystyrene, extruded and rock wool boards.
Bonding of polystyrene boards, extruded boards and rock wool boards
Through scientific formulation design and efficient production equipment, we are able to produce mortars with strong bonding and good anti-cracking properties, ensuring the stability and durability of various lightweight insulation materials during use.
Professional Formulation and Consultation
Formulation Design
We are able to provide professional bonding mortar and anti-cracking mortar formulations according to customers’ needs, ensuring that the product performance meets the requirements.
Equipment Consultation
Our professional team can provide customers with advice on the selection and configuration of production equipment to ensure the efficient operation of the production line.
Building insulation process consulting
We also provide professional consulting on the process of building insulation to help customers optimize their construction plans and improve the quality of their projects.
Best Dry Mortar Production Line Manufacturer in China
As a leading dry mortar production line manufacturer and supplier in China, we are committed to providing customers with high quality production equipment and perfect technical support.
Customized Service
We provide customized services to our customers, including the complete set of production equipment and formula design, to ensure that their production needs are fully satisfied.
Dry mortar product categories
Gypsum Binders
Used for bonding gypsum boards and other gypsum products with good adhesion and workability.
Tile Adhesive
For bonding of various tiles with excellent bonding and durability.
Cement-based Adhesive
For the adhesion of tiles, stone and other building materials, with high strength and water resistance.
Gypsum plaster and self-leveling mortar
Used for leveling walls and floors, featuring easy construction and smooth surface.
