Dry Mix Mortar Plant, Engineering Cases

Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line

In the production of building insulation materials, efficient and accurate mixing equipment is the key to ensuring product quality. Insulation mortar production lines not only need to have the ability to mix a variety of lightweight materials, but also need to ensure that these materials are not damaged in the mixing process.

 

Basic structure of mortar production line

This production line adopts ladder structure, with drum mixer as the core, supplemented by water machine silo, screw conveyor, U-type screw conveyor, bucket conveyor, air-floating valve bag filling machine and pneumatic valve packing machine and other equipment.
Each piece of equipment on the production line has a specific function to ensure the efficiency, safety and integrity of the various lightweight insulation materials in the production process.

Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line
Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line

Drum Mixer

The drum mixer is the centerpiece of the production line and its main function is to evenly mix the various lightweight materials. The equipment is well designed to avoid damage to the materials during the mixing process.
The roller mixer adopts low-speed rotation during the mixing process, which ensures that lightweight materials such as polystyrene granules, glass beads and perlite are not damaged and retain their thermal insulation properties.

 

Water machine silos

The water machine silo is used to store and supply the water required in the production process to ensure the continuous operation of the production line.
Water machine silos are designed with moisture and pollution prevention requirements in mind to ensure that the water quality is clean and meets production needs.

 

Screw conveyor

Standard screw conveyor is used for conveying powdery and granular materials, through the rotation of the screw blades, the materials are uniformly conveyed to the specified position.

 

U-Shape Screw Conveyor

Compared with the standard screw conveyor, the U-type screw conveyor has larger conveying capacity and higher conveying efficiency, and is suitable for conveying large quantities of materials.

 

Bucket Conveyor

Bucket conveyor lifts materials from low to high place through a series of buckets fixed on chains or belts to realize vertical conveying of materials.
Bucket conveyor is commonly used for conveying powdery and granular materials, which is widely used in the material conveying link in the production of building materials.

 

Air Float Valve Bag Filler

Air bag filler is used to accurately fill the material into the air bag with easy operation and fast packing speed.
This filling machine not only improves the packing efficiency, but also ensures that the materials in the packing process are not contaminated and maintain their original performance.

 

Pneumatic Valve Packaging Machine

Pneumatic valve packaging machine can automatically complete the packaging of materials, saving labor and improving production efficiency.
Pneumatic valve packaging machine is excellent in mass production, can significantly improve the degree of automation and production efficiency of the production line.

Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line
Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line

Types of dry mortar

Polystyrene granule mortar
This kind of mortar is mainly used for building thermal insulation, with good thermal insulation effect and constructability.

Glass bead mortar
Glass beads mortar is lightweight and has excellent thermal insulation performance, suitable for various thermal insulation projects.

Perlite mortar

Perlite mortar is characterized by fireproofing, heat preservation and sound insulation, and is an important part of building insulation materials.

Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line
Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line

Advantages of production line

Efficient mixing effect
The drum mixer on the production line can mix all kinds of lightweight insulation materials efficiently and evenly to ensure the quality of the products.

Protection of lightweight materials
The design of the production line has fully considered the protection of lightweight materials to avoid damage to the materials during the mixing process.

Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line
Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line

Production of bonding mortar and anti-cracking mortar

Application of different lightweight insulation materials
We have extensive experience in the production of bonding and anti-cracking mortars for polystyrene, extruded and rock wool boards.

Bonding of polystyrene boards, extruded boards and rock wool boards
Through scientific formulation design and efficient production equipment, we are able to produce mortars with strong bonding and good anti-cracking properties, ensuring the stability and durability of various lightweight insulation materials during use.

Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line
Insulation mortar production line & mixture for bonding and plastering of EPS and XPS production line

Professional Formulation and Consultation

Formulation Design
We are able to provide professional bonding mortar and anti-cracking mortar formulations according to customers’ needs, ensuring that the product performance meets the requirements.

Equipment Consultation
Our professional team can provide customers with advice on the selection and configuration of production equipment to ensure the efficient operation of the production line.

Building insulation process consulting
We also provide professional consulting on the process of building insulation to help customers optimize their construction plans and improve the quality of their projects.


Best Dry Mortar Production Line Manufacturer in China

As a leading dry mortar production line manufacturer and supplier in China, we are committed to providing customers with high quality production equipment and perfect technical support.

Customized Service
We provide customized services to our customers, including the complete set of production equipment and formula design, to ensure that their production needs are fully satisfied.

Dry mortar product categories

Gypsum Binders
Used for bonding gypsum boards and other gypsum products with good adhesion and workability.

Tile Adhesive
For bonding of various tiles with excellent bonding and durability.

Cement-based Adhesive
For the adhesion of tiles, stone and other building materials, with high strength and water resistance.

Gypsum plaster and self-leveling mortar
Used for leveling walls and floors, featuring easy construction and smooth surface.

How to choose a suitable wall putty machine manufacturing plant?

Check the production experience of the manufacturer, whether it has rich experience in manufacturing and installing Wall Putty Making Machine .

After 25 years of steady development, Xingmu Machinery Company has become a strong Wall Putty Making Machine manufacturer.

Do you have experience in exporting Wall Putty Manufacturing Machine?

A Wall Putty Making Machine familiar with your market can help you save even more.

Xingmu wall putty mixing plant is exported to more than 100 countries and regions, and professional engineers can come to your country to install machines and train workers.

The application field of Wall Putty Manufacturing Machine is vast and has been well received by customers.

Do you have any case of Wall Putty Making Machine ?

Xingmu company has 25 years of history, there are more than 5000 successful cases, each case is unique, if you need Xingmu can point you in the right direction, tailor-made production programme.

Are there any wearing parts in the Wall Putty Making Machine ?

valve bag filling machine will have part of the wearing parts, we have prepared for you at the time of delivery, and free of charge to you, the later parts provided by us in accordance with the cost price to provide you with!

Is your company a physical manufacturer?

Xingmu Machinery Company is an entity factory producing wall putty equipment with professional design team and 25 years of development history.

We are the Wall Putty Manufacturing Plant manufacturer,Wall Putty Manufacturing Plant supplier,Wall Putty Manufacturing Machine manufacturer,Wall Putty Manufacturing Machine supplier,dry mix plant manufacturer,dry mix plant supplier.

What are the components of a wall putty machine?

1 :Screw conveyor

2 :Bucket Elevator

Bucket Elevator

 

 

According to the use of different types, such as to the raw material silo lifting and conveying raw materials, the use of NE series chain bucket elevator, in the production of the unit, to the platform above the mixer matseries of belt bucket elevator.

3 :Silos

Silos

 

Storage of cement, calcium bicarbonate, calcium hydroxide, gypsum powder, and other major raw materials, according to the output and site layout, choose different capacity silos.

4 :Automatic Batching System

Automatic batching system

 

According to the complexity of the wall putty mixing plant, the process requirements of each link, customised plc control system, weighing and batching and a full set of equipment control collection together.

5 :Wall Putty Mixer

 

According to the output to choose different types and capacity, such as; Dual Axis Gravity Free Mixer,Ribbon blender, capacity difference: 2m³

3m³4m³6m³.

6 :Valve Bag Filling Machine

 

 

 

 

According to the discharging principle of the packaging machine, it is divided into 1 air flotation packaging machine + ultrasonic sealing 2 impeller packaging machine + ultrasonic sealing

7 :pulse Jet Dust Collectors

pulse jet dust collectors

 

Installation of different types of pulse dust collectors in mixers and silos, packaging machines, etc., based on the principle of proximity to the dust.

How to produce wall putty?

Heavy calcium carbonate (calcium carbonate), calcium hydroxide , talcum powder,

cellulose ether (HPMC), ordinary wall putty using sodium carboxymethyl cellulose (CMC)  redospersoble polymer powder (VAE) ,Our company website, about the recipe guide page provides a variety of wall putty formula, please read carefully, do not understand the place you can always contact our company, WhatsApp:8613784340966

How many types of wall putty are there?

Internal wall putty, internal wall ordinary putty, internal wall water-resistant putty, external wall putty, external wall flexible putty, etc.

What are the main ingredients of wall putty?

Heavy calcium carbonate (calcium carbonate), calcium hydroxide , talcum powder,

cellulose ether (HPMC), ordinary wall putty using sodium carboxymethyl cellulose (CMC)  redospersoble polymer powder (VAE),polyvinyl alcohol glue powder (model 2488), of which calcium hydroxide mainly has the role of strength, at the same time with water resistance, heavy carbon broken calcium as the main filler, cellulose ether has a water-retaining and thickening effect, latex powder to improve the toughness and construction of plasticity.

What kind of machinery should I use in a mini putty mixing plant?

What kind of machinery should I use in a mini putty mixing plant?

If you produce water-resistant wall putty, common wall putty, exterior wall putty, plaster bonding agent, etc., we recommend using mini unit, you can buy several sets of equipment at the same time to produce different wall putty products, avoiding raw material residuals that cause unstable quality.

We manufacture and sell wall putty machine and dry mortar machine

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