Gypsum mortar is a new type of wall plastering material, which is based on semi-hydrated gypsum and mixed with inorganic materials. Gypsum-based mortar has the advantages of anti-cracking, heat insulation, sound insulation, automatic adjustment of indoor humidity, strong adhesion, convenient construction, and so on.
Gypsum mortar production line is different from traditional mortar production line in terms of production process. The new generation of highly efficient gypsum mortar production line developed and manufactured by our company supports the continuous mass production of light gypsum mortar and heavy gypsum mortar. The production process is smooth and efficient and the production environment is clean and dust-free. Various materials such as gypsum powder, vitrified microbeads, sand, calcium powder, additives, etc. can be well mixed in a short time. The gentle and efficient mixing action ensures that the properties of the vitrified microbeads and other materials are stabilized and consistent so that the functional advantages of gypsum mortar are fully presented in the later construction process.
Composition of gypsum mortar
Gypsum hemihydrate
Gypsum hemihydrate is the main component of gypsum mortar, which has excellent adhesion and plasticity.
Inorganic materials
Inorganic materials, including sand and calcium powder, provide the basic structure and properties of gypsum mortar.
Additives
The addition of additives allows gypsum mortar to be further optimized in terms of performance, such as improved crack resistance and enhanced adhesion.
Advantages of gypsum mortar
Anti-cracking property
Gypsum mortar has good anti-cracking performance, effectively preventing wall cracking.
Heat insulation
Gypsum mortar has excellent thermal insulation properties and can effectively regulate the indoor temperature.
Sound insulation
Gypsum mortar has remarkable sound insulation effect, which can effectively reduce noise transmission.
Automatic adjustment of indoor humidity
Gypsum mortar can automatically regulate indoor humidity to maintain a comfortable living environment.
Strong adhesion
Gypsum mortar has strong adhesion and can be firmly adhered to the wall surface.
Convenient construction
Gypsum mortar is easy and convenient to construct, which can greatly improve the construction efficiency.
Components of gypsum mortar production line
The gypsum mortar production line consists of the raw material silo, bucket conveyor, screw conveyor, automatic batching system, efficient gravity-free mixer, pulse dust collector, aerodynamic system, valve bag filling machine, automatic control system, quality steel frame platforms, and so on.
Based on the traditional conventional configuration, the line allows for the addition of an additives automatic batching system, a vitrified microbeads & additives pneumatic conveying system, and an automatic packaging conveyor palletizing system for finished mortar.
Raw material warehouse
The raw material warehouse is used for storing various raw materials such as gypsum powder, beads, sand, calcium powder, etc. to ensure sufficient supply of raw materials in the production process.
Bucket elevator
Bucket elevator is used to elevate the raw materials to a high place, which is convenient for subsequent transportation and batching.
Screw Conveyor
Screw conveyor can convey raw materials efficiently and ensure the continuous operation of the production line.
Automatic Batching System
The automatic batching system can precisely control the proportion of each raw material to ensure stable product quality.
High-efficiency gravity mixer
High-efficiency gravity mixer is the core equipment of the production line, which ensures the uniform mixing of all kinds of raw materials through efficient mixing action, without destroying the properties of microbeads and other materials.
Pulse Dust Collector
Pulse dust collector can effectively collect the dust generated during the production process and keep the production environment clean and hygienic.
Pneumatic System
Pneumatic system is used for conveying and distributing all kinds of raw materials, improving production efficiency and reducing manual operation.
Valve Pocket Packaging Machine
Valve bag packing machine is used to pack the mixed gypsum mortar into bags, which is convenient for transportation and use.
Automatic Control System
The automatic control system can realize the automatic management of the production process and improve the production efficiency and product quality.
Steel Structure Platform
The steel platform provides stable support for the production equipment, ensuring the safety and stability of the production process.
Additive automatic dosage system
The automatic additive batching system can precisely control the dosage of additives to ensure the best performance of gypsum mortar.
Pneumatic Conveying System
Pneumatic conveying system can efficiently convey the beads and additives to ensure the smooth production process.
Automatic Packaging and Palletizing System
The automatic packaging, conveying and palletizing system can realize the automatic packaging and palletizing of gypsum mortar, improve the production efficiency and reduce the labor cost.
Field of application
Gypsum mortar production line is suitable for factories to produce bagged mortar, wall putty and other dry powder construction materials, such as gypsum-based binder, light gypsum mortar, heavy gypsum mortar, tile binder, lime-cement mortar, gypsum-based binder, cementitious plastering mortar, self-leveling mortar, gypsum caulking, concrete additive, fast-setting cement, etc.
Market Prospect
With the continuous development of the construction industry, the demand for high-performance building materials is increasing. Gypsum mortar will occupy an important position in the future construction market due to its superior performance and wide application prospects. In the future, with the continuous progress of technology and process improvement, the gypsum mortar production line will be more efficient, environmentally friendly and intelligent to meet the growing demand of the market.
Frequently Asked Questions
How long is the service life of gypsum mortar?
The service life of gypsum mortar can reach decades with proper construction and maintenance.
How to choose the right dry sand?
When choosing dry sand, its particle size, moisture content and purity should be considered to ensure the quality of the mortar.
How often should the gypsum mortar production line be maintained?
Gypsum mortar production line should be maintained regularly, and it is recommended to carry out a comprehensive inspection once a month to ensure the normal operation of the equipment.
What is the difference between different types of mortar?
Different types of mortar differ in composition, performance and application scenarios, e.g. light gypsum mortar is more suitable for wall plastering, while heavy gypsum mortar is more suitable for floor leveling.
What do I need to pay attention to when investing in gypsum mortar production line?
When investing in gypsum mortar production line, you should pay attention to the quality of the equipment, the supplier’s reputation, the guarantee of after-sales service and the environmental performance of the production line.
