Dry Mortar Plant （Tower energy-saving + Loading Spouts + Bagging 80-120T/H）
Dry mix mortar plant and dry mix plant with energy-efficient tower structure units: bucket conveyor, dry sand silo, pulse jet dust collector, cement silo, weighing and batching system,Continuous Mixing System,automatic control system, telescopic loading spout, and valve bag filling machine.
We are a professional dry mix plant manufacturer,dry mix plant supplier,We provide free of charge the perfect design plan and technical guidance
Intelligent energy-saving and environment-friendly continuous Dry mix mortar plant
The intelligent continuous dry mortar production line independently developed by our company realizes continuous feeding, continuous measuring, continuous mixing and continuous discharging through the specially designed dynamic measuring system, three-stage forced mixing system and computer control system, which subverts the traditional intermittent high-power mixing production mode and has a particularly high production efficiency of 80-200 tons per hour.
A line of basic configuration of the total power of only 120kw or so, the production of normal operation of the motor is only 36.8kw, of which the mixing power is only 13.2kw, per ton of mortar power consumption of less than 0.5 degrees. If we produce 300,000 tons per year, we can save 1 million kilowatt hours per year.
Dry Mortar Plant is accurate in measurement, according to the proportion of several raw materials were discharged at the same time, dynamic measurement, automatic correction of deviation, the weight error is less than 0.5%, any point in time to take samples, the ratio is consistent, to fully meet the requirements of various models of ordinary mortar production process.
The degree of control system intelligence is very high. Touch control, the image of the running status of the equipment is timely reflected in the operating interface, automatically record the production in a year, with automatic fault alarm, automatic shutdown, automatic display of fault points and troubleshooting methods of the function, will not be due to the failure of a motor failure or a raw material is not smooth, resulting in the production of unqualified products. The equipment completely realizes intelligent control. A set of equipment can be operated and controlled by only one person.
Introduction to the production process of Dry Mortar Plant:
change the batch mixing of traditional mortar mixing plant to continuous dynamic batching system + continuous mixer.
The top layer is arranged with various powder raw material silos and dry sand silos, the next layer is continuous batching system, cement, fly ash and other powder materials use screw conveyor (dynamic weighing), dry sand adopts self-flow unloading method (dynamic weighing), several kinds of raw materials are started at the same time and unloaded to the mixing system according to the formula requirements and according to the set proportion continuously, the continuous mixer (three-stage mixing mechanism) will unload the finished mortar into the retractable bulk nozzle directly, the bottom layer is the dry mortar transportation vehicle (dry mortar), and the bottom layer is the continuous mixer. Continuous mixer (three-stage mixing mechanism) unloads the finished mortar directly into the telescopic loading spout, and at the bottom is the dry-mixed mortar transporter (bulk transporter), which can be switched to the horizontal screw conveyor and then conveyed to the finished product silo through the bucket elevator when it is necessary to store the finished mortar, and the telescopic loading spout is installed under the silo as well.
Due to the change to continuous batching and continuous mixing, the production efficiency is high and the consumption of electric power is low, which is suitable for the rapid production of masonry mortar and plastering mortar. (The additives need to be pre-mixed with cement or fly ash in advance, and we regard a certain kind of material after pre-mixing as an additive with a certain proportion)
Bulk transporter picks up the material at the ground level, it takes only 15 minutes for every 30 tons of production, the control system in the central control room stops according to every 30 tons, and after the next vehicle enters, the unit is turned on again.
| Equipment Name | quantities | Power kw | Production operating power | Intermittent operation power |
|---|---|---|---|---|
| Bucket elevator NE501 | 1 | 11 | 11 | |
| Bucket elevator NE100 | 1 | 22 | 22 | |
| Electronic belt scale | 5.5 | 5.5 | ||
| Cement refill screw conveyor | 2 | 11 | 11 | |
| Cement batching plant | 1 | 7 | 7 | |
| Fly ash batching plant | 1 | 7 | 7 | |
| Additives batching plant | 1 | 1.4 | 1.4 | |
| Secondary mixing | 1 | 2.2 | ||
tertiary mixing | 1 | 11 | 11 | |
telescopic loading spout | 1 | 0.75 | 0.75 | |
Pulse Dust Collector | 6 | 13.2 | 13.2 | |
air compressor | 1 | 22 | 22 | |
air cooler | 1 | 1.1 | 1.06 | |
Freight elevator | 1 | 1.5 | 1.5 | |
total | 119 | 36.8kw | 82.5kw |
Continuous dynamic dosage systems
Continuous Mixer
NE bucket elevator
Pulse Dust Collector
Telescopic loading spout
Automated control systems
