What products can be made with Dry Mix Plant?
Dry Mix Plant can produce dry mortar, wall putty, gypsum adhesive, ceramic tile adhesive and many other building materials.
What products can be made with Wall Putty Making Machine?
Wall Putty Making Machine can produce, interior wall putty, exterior wall putty, plaster, plaster, and other sand-free building materials.
What is Dry Mix Plant ?
Dry Mix Plant mainly has a Dual Axis Gravity Free Mixer, Ribbon blender, Plough Shear Mixer.
What is Wall Putty Making Machine ?
Wall Putty Making Machine is mainly composed of screw conveyor, mixer, hopper and Valve bag filling machine.
Putty powder is mainly divided into three categories: internal wall putty powder, external wall putty powder, and special types of putty powder. Among them, special types include gypsum bonding agents and waterproof putty powder (two-component).
Dual Axis Gravity Free Mixer+Screw Conveyor+Finished product Hopper+ Valve Bag Filler Machine
Horizontal Ribbon Mixer+Screw Conveyor+Finished Product Hopper+Valve Bag Filler Machine
Wall putty production line,Wall Putty Manufacturing Plant , wall putty powder mixer, dry mortar production line, tile adhesive production line，Tile Adhesive Manufacturing Plant:
The unit adopts ladder type layout, the unit includes: bucket elevator,Dual Axis Gravity Free Mixer, pulse jet bag house, valve bag powder packaging machine .
Dry Mix Plant and Wall Putty Making Machine of Unit Features:
Wall putty production line, Tile Adhesive Machine: adopts ladder type layout, this unit is not equipped with metering dosing system compared with other ladder type units, raw materials need to be measured manually, and then added from the feed hopper on the ground, additives can also be added from the feed hopper or directly in the mixer, because the configuration is very simple, so it is not configured with PLC , the use of strong electrical control box can be installed. below the mixer to install the finished product buffer hopper, the finished product buffer hopper below the installation of the valve bag filler machine, the height of this unit is about 3.5-4.2 meters.
Scope of Application:
Suitable for all types of wall putty, tile bonding mortar, cement-based mortar, gypsum plaster, gypsum adhesive, gypsum-based adhesive, lime cement mortar, and other dry powder building materials.
Tip:
Dual Axis Gravity Free Mixer is suitable for all kinds of dry mortar products, the more amount of sand contained in the product, the more we suggest to use Dual Axis Gravity Free Mixer.
Ribbon blender is suitable for all kinds of wall putty products, gypsum adhesive, the product does not contain sand or contains less amount of sand, the more we recommend using Ribbon blender.
Equipment List：
| Equipment Name | Mode | Quantity | Power (kw) | Details |
|---|---|---|---|---|
| screw conveyor | Φ219 | 1 | Conveying raw materials to the mixer | |
| mixer | 1 | Selection of mixer type, and size according to recipe | ||
| screw conveyor | Φ219 | 1 | Conveying finished material to the finished product hopper | |
| Finished product hopper | 1 | Volume according to the type of mixer，finished product hopper connected to the packaging machine underneath | ||
| valve bag fillers | 1 | 3 | According to the formula to choose the type of packaging machine, a single packaging machine working capacity of 10T / H | |
| Electrical control box | 1 | Responsible for starting and stopping various equipment | ||
| Electrical control box | 1 | Responsible for starting and stopping various equipment | ||
| Air compressor | 1 | 1 | 7.5 | Air supply: pneumatic valves, packaging machines. |
| Dust cllection system | 1 | 2.2 | Depending on whether the user needs |
Unit Capacity Introduction：
Simple unit, according to the mixer size model distinction, respectively, 1.2m³, 1.5m³, 2m³, 3m³, usually, the raw material injection takes 3-5 minutes, mixing time 5 minutes, to the finished product hopper delivery time 3-5 minutes, every hour to complete 4 batches.
Affected by the labor efficiency of manually adding raw materials, we do not recommend configuring a mixer of more than 4m³.
Capacity Table：
| Mixer Model | T/H | Power/kw | Number of packaging machines |
|---|---|---|---|
1.2m³ | 3-4 | 25 | 1 |
1.5m³ | 4-6 | 25 | 1 |
2m³ | 5-8 | 25 | 1 |
3m³ | 6-10 | 25 | 1 |
Simpler (ground-mounted units):
The main part of the packaging machine (impeller type) is installed in the discharge port of the mixer, not equipped with a finished product hopper and finished product screw conveyor, the highest point is the head of the raw material screw conveyor, the height of about 2.7 meters, and can only mix 2-3 batches per hour. Because the price of the equipment is lower, the user can buy more than one device, each device to do a product, to avoid cross-contamination after the residual raw materials.
Ribbon Blender + Simple Version impeller Valve Bag Filler
Dual Axis Gravity Free Mixer + Simple Version impeller Valve Bag Filler
Ribbon Blender + Simple Version Impeller Valve Bag Filler
In-Kind Display
Simple Type Floor-Mounted Unit Capacity Table
| Mixer Model | T/per H | Power/kw | Number of packaging machines |
|---|---|---|---|
1.2m³ | 2-3 | 15 | 1 |
1.5m³ | 3-4 | 15 | 1 |
2m³ | 4-6 | 15 | 1 |
3m³ | 5-9 | 15 | 1 |
On-site Installation Photos：
Design Elements:
1， Screw conveyor, according to the production speed, select the diameter and power of the screw conveyor. Usually it is designed as Φ219mm or Φ273mm.
2, mixer：Dual Axis Gravity Free Mixer using special hardened gear reducer, two spindles running in the opposite direction, the two spindles on the paddle cross area, and the paddle with an angle, the raw materials in the mixer can be reciprocating movement, the raw materials in the cross area of the paddle shear and throw, the formation of non-gravity drop state, high mixing efficiency, uniformity is good.
3, valve bag fillers： packaging machine according to the principle of discharge can be divided into (impeller principle or air-floating principle) Various types of dry mortar Because the formula contains dry sand, in order to reduce the wear and tear of the machine and speed up the discharge speed, we recommend the use of air-floating packaging machine, if it is a wall putty products we recommend the use of impeller type packaging machine.