Dry Mix Plant / Wall Putty Making Machine （Mini Simple Unit)
Wall putty production line,Wall Putty Manufacturing Plant , wall putty powder mixer, dry mortar production line, tile adhesive production line，Tile Adhesive Manufacturing Plant:The unit adopts ladder type layout, the unit includes: bucket elevator,Dual Axis Gravity Free Mixer, pulse jet bag house, valve bag powder packaging machine .
Mini Simple Unit Features:
Unit Features:
Wall putty production line, Tile Adhesive Machine: adopts ladder type layout, this unit is not equipped with metering dosing system compared with other ladder type units, raw materials need to be measured manually, and then added from the feed hopper on the ground, additives can also be added from the feed hopper or directly in the mixer, because the configuration is very simple, so it is not configured with PLC , the use of strong electrical control box can be installed. below the mixer to install the finished product buffer hopper, the finished product buffer hopper below the installation of the valve bag fillers machine, the height of this unit is about 6 meters.
Units Without Metering Hoppers
Units With Metering Hoppers
Equipment list (power: 40KW):
| Equipment Name | Mode | Quantity | Power (kw) | Details |
|---|---|---|---|---|
| Bucket elevator | DTG3628 | 1 | 5.5 | The metered raw materials are transported to the mixer |
| Dual Axis Gravity Free Mixer | 2m³ | 1 | 18.5 | 1.2m³ per mix |
| Dual Axis Gravity Free Mixer | 24 bags | 1 | 5.5 | Responsible for de-dusting of raw material hoppers and mixers |
| Buffer hopper | 3.5m³ | 1 | Installed below the mixer, connected to the packaging machine below | |
| valve bag fillers | 2 | 6 | The working capacity of a single packaging machine is 10 T/H | |
| Electrical control box | 1 | Responsible for starting and stopping various equipment | ||
| Air compressor | 1 | 1 | 7.5 | Air supply: pneumatic valve, packaging machine |
| Working platform | Prefabricated in factory, assembled on site |
Description of Silo + Automated Dosing System:
Unit Capacity Introduction:
Mini-stepped unit, according to the mixer size model distinction, mixer models were 2m³, 3m³, 4m³, 6m³, in general the mixing time of the Dual Axis Gravity Free Mixer in accordance with the 120 seconds, the unit selects a different type of mixer, screw conveyor, bucket elevator, follow the changes.
Influenced by the speed of manual dosing of raw materials, we do not recommend configuring a mixer of more than 4m³.
Capacity Table:
Mixer Model | Outpu T/H | Total Power | Number of packaging machines |
|---|---|---|---|
| 2m³ | 8-10 | 40kw | 1-2 |
| 3m³ | 10-15 | 50kw | 2 |
| 4m³ | 12-18 | 55kw | 2-3 |
| 6m³ | 15-20 | 65kw | 2-3 |
Design elements:
1,Bucket Conveyor: DTG Series, Belt Bucket Conveyor, vertically lifts the raw materials to the mixer, matching the speed of the elevator with the speed of manual casting.
2, mixer：Dual Axis Gravity Free Mixer using special hardened gear reducer, two spindles running in the opposite direction, the two spindles on the paddle cross area, and the paddle with an angle, the raw materials in the mixer can be reciprocating movement, the raw materials in the cross area of the paddle shear and throw, the formation of non-gravity drop state, high mixing efficiency, uniformity is good. Mixing time is generally set at 90-120 seconds.
3, valve bag fillers： packaging machine according to the principle of discharge can be divided into (impeller principle or air-floating principle)
Various types of dry mortar Because the formula contains dry sand, in order to reduce the wear and tear of the machine and speed up the discharge speed, we recommend the use of air-floating packaging machine, if it is a wall putty products we recommend the use of impeller type packaging machine.
According to the form of valve mouth bag, it is divided into inner valve mouth bag and outer valve mouth bag, generally in the cement industry use inner valve mouth bag, (no need to seal again after the end of filling)
In some areas, wall putty and dry mortar need to use the outer valve mouth bag, then choose ultrasonic heat sealing packaging machine.
Xing Mu Machinery Company not only produces wall putty equipment, wall putty production line, dry mortar equipment, dry mortar production line, gypsum adhesive equipment, such as a variety of building materials production equipment, and at the same time to provide all kinds of wall putty, mortar, thermal insulation mortar,Tile Adhesive mortar , gypsum-based adhesive, gypsum mortar and so on the product formula guide.
Xing Mu machinery company website within the formula of various types of building materials, technical process, made a specific description, while providing a variety of chemical auxiliary materials, technical analysis, additive amount of guidance.
