Dry mix mortar plant & dry mix mortar production line with energy-eficient tower structureunits: cement silo, dry sand silo, bucket elevator, plough mixer or dual axis gravity free mixerautomatic batching system, U-trough screw conveyor, telescopic loading spout, and valve bagfilling machine. Meanwhile, bulk loading systems are installed underneath both the units andthe finished product silo drums.
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INTRODUCTION TO DRY MIX MORTAR PLANT
Dry Mix Mortar Plant to bulk mortar-based, three telescopic loading spout , (two of them are installed in the finished product silo barrel below, the other in the unit directly below), dry mortar plant in addition to the installation of two valve bag fillers. (to provide the need for bagged mortar)
Two dry sand silos, dry sand (drying + screening of the finished dry sand), the use of NE type bucket elevator, lifting to the dry sand silo, three cement silos, set on the side of the unit, the other two finished mortar silos set in the dry sand silo opposite.
The dry sand passes through the bucket elevator and the two-position distributor — into the corresponding silos.(Storage ofdry sand)
Different types ofcement are conveyed by pneumatic conveyor – into the corresponding silos (Storage of cement)
The introduction ofeach level of the Dry Mix Mortar Plant : the unit has 5 levels, the top leve is equipped with dry sand waiting hopper, and additives waiting hopper, (additives are lifted to the top platform using an industrial elevator)
The next level is set up with dry sand metering hopper, powder metering hopper, additive me.
tering hopper, automatic batching is done at this level.
The next level set up mixer,(Plough Shear Mixer or Dual Axis Gravity Free Mixer ) mortar mixing completed at this level.
The next level is set up with product buffer hopper and distributor, telescopic loading spout, U-type screw convevor, the finished mortar can be directly unloaded into the telescopic loading spout, or unloaded into the U-type screw conveyor —– pushed to the finished product bucket elevator ..– elevated to 2 finished product silo drums (finished product silo drums under the installation ofthe telescopic loading spout) —- bulk transport truck —–construction sites
The next floor is the ground foor, the waiting floor for bulk carriers —- bulk carriers —-construction site
Two valve bag fillers are installed next to the finished silo cylinder, and part of the bagged mortar is packed in this position.
LIST OF DRY MIX MORTAR PLANT
|
Equipment name |
Mode | Quantity | Power kw | Detail |
| Silos (dry sand) | 60m³ | 2 | Overall height 18 metre,discharge opening 6 metre above ground level | |
| Silos (cement) | 60m³ | 3 | Total height 22 metre,discharge opening 10 metre above ground level | |
| Silo (mortar) | 80m³ | 2 | Total height 15metre, discharge opening 6.5 metre above ground level | |
| NE bucket elevator | NE50 | 1 | 15 | Lifting dry sand into silos |
| two-position distributor | 300×300 | 2 | Switching the flow of dry sand and distributing it to different silos. | |
| NE bucket elevator | NE100 | 18.5 | Lifting dry sand from the silo to the top dry sand waiting hopper | |
| escalator | 1 | 3 | Elevate additive to top level | |
| two-position distributor | 3 | Switching between coarse and fine sand flow | ||
| Dry sand waiting hopper | 8m³ | 1 | Storage of coarse and fine sand | |
| Additive hopper | 1.0m³ | 4 | Storage of 4 additives | |
| Additive weighing hopper | 0.5m³ | 1 | Measuring additives | |
| screw conveyor | Φ273 | 3 | 25 | Conveying powder materials such as cement |
| screw conveyor | Φ114 | 4 | 22 | Delivery of additives to the additive weighing hopper |
| Dry sand measuring hopper | 2m³ | 1 | Measuring dry sand | |
| Powder metering hopper | 2m³ | 1 | Dosing of cement | |
| Plough Shear Mixer | 3m³ | 37 | 3t per mix | |
| buffer hopper | 5 | 5m³ | Installed under the mixer, auxiliary vibration arch breaking, air butterfly arch breaking | |
| two-position distributor | 3 | Switching mortar flow direction | ||
| U-type screw conveyor | 7.5 | Horizontal conveying, transferring the finished product to the bucket elevator | ||
| NE bucket elevator | NE100 | 18.5 | Lifting mortar to finished silos | |
| U-type screw conveyor | 7.5 | Mounted on top of the finished silo, distributes finished mortar to both silos | ||
| telescopic loading spout | Φ300 | 3 | 5 | Mounted underneath the two finished product silos and underneath the unit |
| valve bag filler | 2 | 6 | Single packing machine working capacity 10T/H | |
| Material Level Sensor | 16 | Displays the location of the raw material in the silo | ||
| Manual Valve | 7 | Connecting the silo to the screw conveyor | ||
| pneumatic valve | 5 | Metering hopper, telescopic loading spout | ||
| PLC control system | 1 | Level, dosing, mixing, unloading, time points, logic points, automated, semi-automated operation | ||
| palletizing robot | 1 | 7 | Available as column or 4-axis robot. | |
| Air compressor | 1 | 1 | 22 | Air supply: pneumatic valves, packaging machines, palletizers |
| central control room | 1 | Aluminum alloy construction | ||
| work platform |
Factory prefabricated, assembled on site |
Total power 190kw, working condition 140km, 45-60 tons per hour.
LIST OF THE RELATIONSHIP BETWEEN THE SIZE OF THE MIXER AND THE OUTPUT OF THE UNIT
| Mixer Model | Output/h | Total Power | Number of workers |
| 1m³ | 15-20 | 145kw | 2 general labourers
Control system one person |
| 1.5m³ | 20-30 | 150kw | |
| 2m³ | 30-40 | 160kw | |
| 3m³ | 45-60 | 190kw |
DETAILED DISPLAY OF DRY MIX MORTAR PLANT
Dry sand and cement silos
NE bucket elevator
Valve Bag Filler
Top of Unit
Plough Shear Mixer
Dry mortar flow switching
Telescopic Loading Spout
Automatic batching systems for cement and dry sand
