A commercial dry mortar mixing plant is an important equipment for producing high-quality dry mortar, and its efficient and stable performance directly affects the construction quality of building projects. Understanding the basic components of the commercial dry mortar mixing plant will help to better manage and maintain the equipment to ensure the smooth production process.
Basic Components
Raw material storage system
Cement silo
The cement silo is used to store the cement required for the production of dry mortar. The silo is robustly designed and equipped with a dust extraction device to prevent dust leakage. The silo is equipped with a material level meter to monitor the quantity of cement stored in real time.
Aggregate silo
Aggregate silos are used to store sand and other fine aggregates. According to the production demand, the aggregate bin can be divided into several compartments, respectively storing different specifications of aggregates. The bottom of the silo is equipped with a vibration device to ensure the smooth discharge of materials.
Additive silo
The additives bin is used to store all kinds of chemical additives, such as water reducing agents, plasticizers, etc. The bin is equipped with a mixing device to prevent the material from being mixed. The bin is equipped with a stirring device to prevent the additives from caking and ensure the uniformity of the additives.
Dosing system
The batching system consists of several weighing devices for accurate weighing of cement, aggregates and additives. Each weighing device is equipped with high-precision sensors to ensure accurate batching.
Conveying System
Screw Conveyor
The screw conveyor is used for conveying cement and additives and has a compact design with a small footprint. It has high conveying efficiency and can effectively avoid material separation.
Belt Conveyor
Belt conveyor is mainly used for conveying aggregates, with fast conveying speed and smooth running. The belt material is wear-resistant and has a long service life.
Mixing System
The mixing system is the core part of the dry mortar mixing plant, which adopts high-efficiency double horizontal shaft mixer with even mixing and high efficiency. The mixer is equipped with wear-resistant liner to reduce wear and prolong service life.
Control system
The control system adopts advanced PLC control technology to realize fully automatic operation. The system interface is friendly and easy to operate, and it can monitor the parameters in the production process in real time to ensure the stability and accuracy of production.
Dedusting system
Dedusting system is used to deal with the dust generated in the production process, mainly including bag duster and pulse duster. With high dust removal efficiency, it can effectively improve the production environment and reduce the pollution to the outside world.
Pneumatic System
The pneumatic system is responsible for driving all kinds of pneumatic valves and cylinders to ensure accurate material conveying and dosing. The system is equipped with air compressor and air storage tank to provide stable air source support.
Electrical System
The electrical system includes electric control cabinet, cables and various electric components to ensure the power supply and control of the whole mixing plant. The electrical system is reasonably designed with compact layout for easy maintenance and overhaul.
Conclusion
A commercial dry mortar mixing plant consists of several key components, each of which plays an important role in the overall production process. Understanding these basic components and their functions helps to better operate and maintain the equipment, ensuring that the production process is efficient, stable and smooth. Through scientific management and regular maintenance, the dry mortar mixing plant can provide high-quality dry mortar for construction projects and meet the needs of different construction projects.