Automatic Batching System

automatic batching system

The automatic control operating system includes the automatic batching system, silo alarm, mixing time setting, conveyor emptying time setting, automatic batching system fault alarm, recipe editing, data printing, fault alarm of each part, remote assistance, and so on.

With almost 30 years of specialization in automation and control, and countless successful cases in the building materials, feed, and chemical industries, we have a wealth of experience in automatic batching systems, logic programming, PLC programmable controllers, weighing modules, weighing instruments, load cells of all types, weighing accuracy, dosage speeds, and solutions for the mobility of raw materials.

The automatic weighing and batching systems are classified as additive, subtractive, continuous dynamic, accurate for trace elements, and so on.

The best solutions are provided by combining additive and subtractive dosage, taking into account the fluidity of the raw material and the user’s requirements for speed and accuracy.

The automatic batching system is our specialty. We offer the best dosage and logic programming solutions for all kinds of dry building material production lines such as dry mortar production lines, dry mortar mixing plants, wall putty manufacturing machines, wall putty making machines, as well as production lines for the feed industry and the chemical industry.

Dynamic Weighing Systems

The dynamic metering batching system is a batching system that measures materials while conveying them, typically using screw conveyors or belt conveyors. It offers a metering accuracy within 3%, making it suitable for high-volume, multi-variety batching processes. This system is applicable in various fields such as cement, mineral powder, fertilizer, and thermal power plants.

Hebei Xingmu Machinery Company in China specializes in designing and installing various automated batching systems, including additive batching scales, subtractive batching scales, and dynamic batching scales, with a metering accuracy ranging from 0.1% to 3%.

The recipe editing and query interface allows each recipe to be named individually, with storage capacity for 20-100 recipes.

According to the weight value entered by the user and the pre-entered proportions of various raw materials, the system automatically adjusts the discharge speed of each material. If any raw material is insufficient, the system automatically stops. Users can query the production volume of each shift.

Internal parameters include features such as material level alarms, zero point calibration, upper and lower limit settings, shutdown delay, anti-interference filtering, and power-off memory.

Automatic Batching System (additive weighing system)

The batch metering system with multiple components is one of the most widely used metering systems. It involves adding multiple raw materials to a single scale. The feeding equipment can use screw conveyors, belt conveyors, or gravity discharge methods. In terms of precision control, our system supports fast, medium, and slow addition. It is suitable for high-volume, multi-component batching processes and is widely used in industries such as chemicals, plastics, feed, mineral powder, and building materials.

Here we introduce the multiple component batching metering system. The scale is supported or suspended by load cells, and various raw materials are added to the metering scale using screw conveyors. However, the order of addition must be followed: material A must be fully added before material B starts, and material B must be fully added before material C starts, and so on. When there are many types of raw materials, the batching speed is somewhat affected.

We can solve the issues of adding speed and the distance of the batching location by using multiple weighing hoppers.

The system includes recipe editing and storage functions, with each recipe being individually named. You can store between 20 to 100 recipes. The system also features raw material silo level display, batching precision and speed adjustment, automatic discharge after batching, mixing time control, and finished product conveying and storage. All these process stages can be customized to meet your needs.

Hebei Xingmu Machinery Co., Ltd. specializes in designing and installing various automated batching systems, such as additive automatic batching scales, subtractive automatic batching scales, and dynamic automatic batching scales. We can achieve metering accuracy ranging from 0.1% to 3%.

Subtractive Weighing Batching System

The subtractive weighing batching system, compared to the conventional additive batching system, is a more specialized form of batching. Since subtractive metering does not consider the impact of height differences, its metering accuracy and stability are better than those of the additive metering system. It is suitable for small-volume, high-precision, multi-component batching processes and is used in the additive dosing fields of industries such as chemicals, plastics, and feed.

All raw material storage silos are supported or suspended by load cells, which we can refer to as weighing hoppers. These sensors are connected to the batching control system. Multiple raw materials are discharged simultaneously through screw conveyors or other conveying equipment. Since the materials are discharged simultaneously, the batching speed is significantly higher than that of the additive batching system.

Hebei Xingmu Machinery Co., Ltd. specializes in designing and installing various automated batching systems, such as additive batching scales, subtractive batching scales, and dynamic batching scales. We can achieve metering accuracy ranging from 0.1% to 3%.

Recipe editing and query interface: each recipe is individually named, and you can store 20-100 recipes. The raw material silo automatically replenishes materials, and the raw material arch-breaking device operates automatically. If any raw material is insufficient, the system automatically stops. Internal parameters include material level alarms, zero calibration, arch-breaking device operation, shutdown delay, power-off memory, and other functions, all of which can be adjusted according to user requirements.