40T/H Wall Putty Making Machine
Wall Putty Making Machine Overview
The Wall Putty Making Machine is designed for the efficient production of wall putty, tile bonding mortar, dry mix mortar, and other building materials. This machine features a stepped layout that includes essential components like a raw material silo, bucket elevator, double-shaft mixer, weighing and batching system, automatic control system, screw conveyor, pulse dust collector, valve bag filling machine, and automatic post palletizer.
Equipment Introduction
40T/H Wall Putty Manufacturing Machine
The 40T/H Wall Putty Manufacturing Machine adopts a semi-stepped layout. Key components include:
●Calcium Hydroxide Silo ●Calcium Carbonate Silo ●Screw Conveyor ●Bucket Conveyor ●Automatic Batching System ●Double-Shaft Gravity-Free ●Mixer or Horizontal Ribbon Mixer●Buffer Hopper ●U-Shaped Screw Conveyor ●Finished Product Storage Warehouse ●Valve Bag Filling Machine ●Belt Conveyor ●Automation Control Room
This system is designed to optimize production efficiency and reduce space requirements while maintaining a high output capacity.
In recent years, many exterior wall coating projects have experienced issues like peeling, cracking, and flaking. These problems are often caused by using low-quality wall putty. To prevent such issues, using high-quality wall putty made by 40T/H Wall Putty Making Machines ensures durability and superior performance.
Features of semi-stepped units
Advantages Over Typical Step Units
The semi-step layout of the wall putty making machine offers several advantages:Reduced Height: The metering scale is placed on the ground, and materials are lifted to the mixer by a bucket conveyor.
Space Efficiency: The valve bag fillers are located beside the unit, not directly under the finished product buffer hopper. A bucket elevator transports the finished product to the hopper.
Higher Output: While the semi-step design increases the overall height to about 8-9 meters, it improves efficiency and output. The addition of two bucket elevators and a finished product storage hopper ensures smoother production flow.
Compared to the typical step unit, the semi-step layout improves performance and reduces unnecessary space usage.
Scope of application
The 40T/H Wall Putty Making Machine is suitable for producing a wide range of materials, including:
●Wall Putty
●Tile Bonding Mortar
●Cement-Based Mortar
●Gypsum Plaster
●Gypsum Adhesive
●Lime Cement Mortar
●Other Dry Powder Building Materials
With a mixing time of 90-120 seconds per batch, the machine can process ≥20 batches per hour, with an output of 40T/H. The design of the machine ensures efficient production, suitable for high-demand applications.
Equipment List (Single Set)
| Equipment Name | Mode | Quantity | Power (kW) | Details |
|---|---|---|---|---|
| Bucket elevator | NE30 | 1 | 11-15 | Height 20 meters, conveying raw materials to the silo |
| 2-position distributor (pneumatic type) | 1 | Control of bucket conveyor unloading to different silos | ||
| Silo | 60m³ | 312 | Total height 17 meters, discharge port 7 meters from the ground | |
| Level sensor | 10 | Display the position of raw materials in the silo | ||
| Screw conveyor | Φ219 | 3 | 25 | Responsible for batching, material level sensor |
| Manual valve | 3 | Connect silo and screw conveyor | ||
| Manual valve | 3.5m³ | 1 | Measuring 4 kinds of raw materials | |
| Additive weighing hopper | 3.5m³ | 1 | Measuring 1 kind of additive compound | |
| Additive hopper | 1.0m³ | 1 | Storage of additive compound | |
| Pneumatic valve | 3 | Installed in the metering hopper and additive hopper, after metering, unloading to the mixer | ||
| Bucket elevator | DTG5032 | 1 | 11 | The metered raw materials are transported to the mixer |
| Dual Axis Gravity Free Mixer | 4m³ | 1 | 30 | 2.4m³ per mix |
| Buffer hopper | 7m³ | 1 | Installed below the mixer, connected to the packaging machine below | |
| Manual valve | 1 | Connected between the buffer hopper and the U-shaped screw conveyor | ||
| U-shaped screw conveyor | 1 | Pushes the finished material to the finished bucket conveyor | ||
| Bucket elevator | DTG5032 | 11 | Lifts the finished material to the finished product storage hopper | |
| 40T finished product storage hopper | 40m³ | 1 | Stores the finished material, and installs the packaging machine below | |
| Valve bag fillers | 4 | 12 | The working capacity of a single packaging machine is 10T/H | |
| PLC control system | 1 | Material level, batching, mixing, unloading, time point, logic point, automatic and semi-automatic operation | ||
| Automatic post palletizer | 1 | 7 | Optional column type or four-axis robot | |
| Air compressor | 1 | 15 | Air supply: pneumatic valve, packaging machine, palletizing machine | |
| Central control room | 1 | Aluminum alloy construction | ||
| Working platform | 1 | Prefabricated in factory, assembled on site |
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Conclusion
The 40T/H Wall Putty Making Machine provides an efficient, reliable, and space-saving solution for the production of wall putty and other dry mix materials. Its semi-step layout ensures high output, with improved material handling and reduced unit height, making it ideal for modern manufacturing needs.
Automatic control operating system
chain-bucket-elevator
Dual Axis Gravity Free Mixer
u-through-screw-conveyo
Robot palletizer
belt-bucket-elevator
cement silo
valve bag fillers
screw conveyor
cement silo
Design elements
Silo System
Silos are designed based on the customer’s formula and output requirements. Dust removal and material level devices are installed to monitor raw material levels, while load cells can track the weight. For bulk materials like cement and gypsum powder, pneumatic conveying systems with dust-spraying pipes are used, eliminating the need for bucket conveyors.
Bucket Elevator
For materials like dry sand, heavy calcium carbonate, and calcium hydroxide (when not using vehicle-mounted pneumatic conveying), NE-type or DTG-type bucket elevators are used to vertically lift materials into silos. A 2-position or 3-position distributor allows for the transportation of raw materials to multiple silos.
Screw Conveyor
The screw conveyor is sized according to production speed, typically designed with diameters of Φ219mm or Φ273mm. This ensures efficient material transport during production.
Weighing Hopper
Equipped with precision load cells and pneumatic discharge valves, the weighing hopper prevents material clumping using mechanical vibration arch breakers. To speed up batching, multiple hoppers can be used simultaneously for higher throughput.
Mixer
The Dual Axis Gravity-Free Mixer features hardened gear reducers and opposing spindles with angled paddles. This design ensures high mixing efficiency and uniformity, with a mixing time of 90-120 seconds.
Valve Bag Fillers
Packaging machines are available in impeller or air-floating types. For dry mortar, air-floating machines minimize wear, while impeller machines are ideal for wall putty. Inner valve mouth bags are commonly used in cement, while outer valve mouth bags for wall putty require ultrasonic heat-sealing machines.
PLC Control System
The PLC control system manages raw material tracking, flow direction, and batching. It handles automatic dosage, mixer operation, and finished product monitoring. The system supports up to 50 formula edits, stores production records, and operates in fully automatic, semi-automatic, or manual modes. All operations are dynamically displayed on-screen.
We specialize in the production of complete sets of dry mortar equipment and wall putty equipment. We are well-versed in various building material formulas, process workflows, and equipment production, installation, and commissioning. We offer various building material formulas free of charge and provide you with comprehensive services.
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