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4 common problems and solutions of dry mortar production line

In modern construction projects, dry mortar production line‘s are becoming more and more popular around the world. However, with the increase in the use of time, a variety of problems come along. These problems, if not solved in time, will affect the production efficiency and product quality. In this article, we will introduce the common problems of dry mortar production line and its solutions in detail to help you better manage and maintain the equipment.

 

1. Low production efficiency

Problems
Inefficiency is usually manifested in the production line running speed is slowed down, the output is reduced, unable to meet the production demand.

Possible causes
Aging of equipment: After a long period of use, some parts of the equipment may be worn out, affecting the operation efficiency.
Inadequate maintenance: lack of regular maintenance and repair, resulting in a decline in equipment performance.
Poor quality of raw materials: raw materials do not meet the requirements, affecting production efficiency.
Solution
Regular maintenance: Make a detailed maintenance plan, inspect and replace worn parts regularly.
Upgrade equipment: Upgrade or replace old equipment as needed to improve production efficiency.
Control the quality of raw materials: Select raw materials that meet the standards and strictly control their quality.

Dry Mix Mortar Production Line
Dry Mix Mortar Production Line

 

2. Unstable mortar quality

Problem Performance
The unstable quality of mortar is manifested by the fact that the strength, viscosity and other indexes of mortar do not meet the requirements, which affects the construction effect.

Possible reasons
Unreasonable formula: unreasonable design of mortar formula and improper proportion of raw materials.
Uneven mixing: poor performance of mixing equipment, unable to realize uniform mixing.
Environmental factors: temperature, humidity and other environmental factors affect the quality of mortar.
Solution
Optimize the formula: according to the specific construction requirements, adjust the mortar formula to ensure that the proportion of each component is reasonable.
Upgrade the mixing equipment: Select high-performance mixing equipment to ensure the uniformity of mortar.
Control environmental factors: Try to maintain stable temperature and humidity during the production process to reduce the influence of external factors on mortar quality.

 

3. Frequent equipment failure

Problem performance
Frequent breakdowns of production line equipment, resulting in production interruption and increased maintenance costs.

Possible reasons
Lack of maintenance: Lack of regular maintenance of the equipment leads to frequent breakdowns.
Improper operation: Lack of training of operators and improper operation leads to equipment damage.
Poor quality of parts: The use of poor quality parts leads to frequent equipment failures.
Solution
Enhance maintenance: Develop and implement a strict equipment maintenance program, regular inspection and maintenance of equipment.
Train operators: Provide professional training to operators to improve their operating skills and avoid equipment failure caused by improper operation.
Use high-quality parts: Choose high-quality parts to ensure the reliability and stability of the equipment.

Dry Mortar Mixing Plant
Dry Mortar Mixing Plant

 

4. Serious dust pollution

Problem performance
Serious dust pollution in the production process, affecting the operating environment and employee health.

Possible causes
Inadequate dust removal equipment: dust removal equipment is old or irrationally designed, with poor dust removal effect.
Problems with the production process: the production process is unreasonable, generating a large amount of dust.
Inadequate environmental control: poor ventilation in the workshop, dust is difficult to be discharged.
Solutions
Upgrade the dust removal equipment: choose efficient dust removal equipment to ensure the dust treatment effect.
Optimize the production process: Improve the production process to reduce the generation of dust.
Enhance environmental control: Improve the ventilation of the workshop to ensure air circulation and timely discharge of dust.

 

Conclusion

Dry mortar production line may encounter various problems during operation, but through scientific management and effective maintenance, it can minimize the occurrence of problems and improve production efficiency and mortar quality. Regular equipment maintenance, reasonable formula design, efficient production process and strict quality control are the keys to guarantee the normal operation of dry mortar production line. With the solutions provided in this article, you can better manage and maintain your dry mortar production line to ensure the smooth running of the production process.

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What are the components of a wall putty machine?

1 :Screw conveyor

Screw conveyor

 

According to the output to determine the screw conveyor type, screw conveyor is the most common conveying and dosing equipment.

2 :Bucket Elevator

Bucket Elevator

 

 

According to the use of different types, such as to the raw material silo lifting and conveying raw materials, the use of NE series chain bucket elevator, in the production of the unit, to the platform above the mixer matseries of belt bucket elevator.

3 :Silos

Silos

 

Storage of cement, calcium bicarbonate, calcium hydroxide, gypsum powder, and other major raw materials, according to the output and site layout, choose different capacity silos.

4 :Automatic Batching System

Automatic batching system

 

According to the complexity of the wall putty mixing plant, the process requirements of each link, customised plc control system, weighing and batching and a full set of equipment control collection together.

5 :Wall Putty Mixer

 

According to the output to choose different types and capacity, such as; Dual Axis Gravity Free Mixer,Ribbon blender, capacity difference: 2m³

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According to the discharging principle of the packaging machine, it is divided into 1 air flotation packaging machine + ultrasonic sealing 2 impeller packaging machine + ultrasonic sealing

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pulse jet dust collectors

 

Installation of different types of pulse dust collectors in mixers and silos, packaging machines, etc., based on the principle of proximity to the dust.

How to produce wall putty?

Heavy calcium carbonate (calcium carbonate), calcium hydroxide , talcum powder,

cellulose ether (HPMC), ordinary wall putty using sodium carboxymethyl cellulose (CMC)  redospersoble polymer powder (VAE) ,Our company website, about the recipe guide page provides a variety of wall putty formula, please read carefully, do not understand the place you can always contact our company, WhatsApp:8613784340966

How many types of wall putty are there?

Internal wall putty, internal wall ordinary putty, internal wall water-resistant putty, external wall putty, external wall flexible putty, etc.

What are the main ingredients of wall putty?

Heavy calcium carbonate (calcium carbonate), calcium hydroxide , talcum powder,

cellulose ether (HPMC), ordinary wall putty using sodium carboxymethyl cellulose (CMC)  redospersoble polymer powder (VAE),polyvinyl alcohol glue powder (model 2488), of which calcium hydroxide mainly has the role of strength, at the same time with water resistance, heavy carbon broken calcium as the main filler, cellulose ether has a water-retaining and thickening effect, latex powder to improve the toughness and construction of plasticity.

What kind of machinery should I use in a mini putty mixing plant?

What kind of machinery should I use in a mini putty mixing plant?

If you produce water-resistant wall putty, common wall putty, exterior wall putty, plaster bonding agent, etc., we recommend using mini unit, you can buy several sets of equipment at the same time to produce different wall putty products, avoiding raw material residuals that cause unstable quality.

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